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TimingBeltDesignManualDesignManualTimingBeltSafetyPrecautionsPleasetakeallnecessaryprecautionswhenusingourproducts.Also,pleasereviewrelevantproductcatalogsanddesigndocuments,etc.Significancesofsafetyprecautionsarecategorizedasfollows:Pleasereadallthewarnings!Imminentlycausingdeathorsevereinjurytotheuserwhomisusesproducts.Possiblycausingdeathorsevereinjurytotheuserwhomisusesproducts.Possiblycausingpersonalinjuryorpropertydamageifmisused.MeaningsUseFunction&PerformanceStorage&TransportationMounting&OperationSignsWarningWarningDangerCautionCautionDangerCautionCautionCautionWarningDangerCautionHandlingofUseditemsIfyouexpectthatabeltwillfailandidle,free-run,orstopthesystem,thuscausingafatalorsevereaccident,pleaseprovideanextrasafetydevice.Donotuseabeltasaliftingortowingtool.Ifyouexpectthatstaticelectricitywillcomefromthepowertransmissionbeltsystem,thuscausingfireormalfunctionofthecontroller,setaneutralizationapparatusinthesystem.Donotuseabeltasaninsulator.Contactusforinformationoninsulationproperties,whichvaryinbelttype.Forabeltthattouchesfooddirectly,useonethatcomplieswiththeapplicablefoodhygienelawofyourcountry.Donotmodifyabelt,oritsqualityandperformancecoulddeteriorate.Installasafetycoveroverrotatingcomponentsincludingbelt/pulley.Otherwise,hair,glovesandclothingcanbecomeentangledinthebelt/pulley.Ifabelt/pulleybreaks,fragmentsmaycauseinjuries.Takethefollowingprecautionstomaintain,inspectandreplaceabelt.1)Turnoffpowerandwaituntilthebeltandpulleyhavestoppedcompletely.2)Securemachinerysothatitmaynotmoveduringbeltremoval.3)Usecaution:Donotunintentionallyturnonpower.UsethesametypeofbeltsorpulleysperOEMspecification.Useofadifferenttypemaycauseprematurefailure.Misalignmentofthepulleyscandamagethebeltandresultinflangefailure.Makeproperadjustmentstosystem.Loosenthebelttensionwhenchangingbelts.Donotforceorstretchabeltovertheflange.Donotuseascrewdriverorothersharpobjectsintowhenreplacingthebeltasthiswillresultindamage.Applytheappropriatebelttensionasspecifiedbytherelevantcataloganddesigndocuments,etc.Inappropriatetensioncouldresultindamageofthebeltandshaft.Takethefollowingprecautionstomodifythepulleyinuse:1)Removeburrsandmaintainproperpulleyangle;2)Secureaccuratedimensionsaftermodification;3)Maintainthepulleystrengthaftermodification.Beforeassemblingtheflangewiththepulley,makesurethereisnoforeignmaterialbetweenthepulleyandtheflange.Fastentheflangewithacaulkingtool.Theflangemaycomeoffwhenitisnotcorrectlyinstalled.Usesuitableequipmenttocarry/handleaheavybeltorpulley.Otherwise,backinjurymayresult.Donotputweightonorbendabeltforciblytocarryorstoreit.Otherwise,itwillproducedefectsorscratchestothebelt,resultingindamage.Storethebeltinlowhumidityandatemperaturerangeof-10°Cto40°C.Donotexposebeltstodirectsunlight.Tostoreaheavybelt,useasuitablejigorstoppertopreventaccidentssuchasbelttopplingortumbling.Donotuseabeltbeyonditscapacityorforanapplicationotherthanthatspecifiedbythecatalog,designdocuments,etc.Thiscancauseprematurefailureofthebelt.Ifwater,oil,chemical,paint,dust,etc.stickstoabeltorpulley,itspowertransmissioncoulddeteriorateandthebeltmayfail.Asynchronous(toothed)beltmakesloudernoiseduringhigh-speedrotation.Ifthisoccurs,useasoundproofcover.Donotburnbelt,orhazardousgascouldbeproduced.a-1MEGATORQUEEXMEGATORQUEGCONCEPTForhigherpositioningaccuracyTopreventjumpingagainstsuddenaccelerationanddecelerationForhighereffectivenessthroughincreasingthehandlingweightForcostsavingonlinearmotorandballscrewApplicationSemi-conductororliquidcrystalmanufacturingIndustrialrobotActuatoretc.Forcompactdesign(narrowerbeltandpulley)FornoisereductionForreducedmaintenanceApplicationInjectionmoldingmachineMachinetoolPressingmachineetc.Type(MT)S3M(MT)S5M(MT)S8M(MT)S14MSUPERTORQUEMEGATORQUEGTypeG8MG14MGIGATORQUEGXAvailabilityPowerRatingMorecompactdesign,enhancedoperatingsilenceandhighdurabilityHighpowertransmissionandlongoperationlifeSUPERTORQUEJIS,ISOstandardsClassicalTypeCompactdesignandenhanceoperationsilenceMEGATORQUEGHighpositioningaccuracyHighspeeddrivePositioningaccuracyMEGATORQUEEXSuperiordurabilityandnoisereductionGIGATORQUEGXMEGATORQUEGMEGATORQUEEX/G/GIGATORQUEGXPropertiesMEGATORQUEGGIGATORQUEGXMEGATORQUEEXa-2DropinReplacementDesignedtorunincompetitor'sbeltsprockets.SuperiordurabilityHigh-tensilestrengthCarbonfibercord.Abrasionresistant,lowfrictiontoothfabric.Highelastic,highhardnessHNBRrubber.Increaseddurability.ReducednoiseRubberconstructionforsuperiorflexibility.Speciallowfrictionfiberforthetoothfabric.Reducedhighfrequencynoise.CordRubberToothFabricConstructionMaterialRubberCordToothfabricHighhardnesscompoundrubber(HNBR)HighmoduluscarbonfiberNylonandspeciallowfrictionfiberGIGATORQUEGXStressstraincurveThestressstraincurveshowshighertensilestrengththanthecompetitor'sPolyurethaneCarbonCordbelt.TensionDecayTheGIGATORQUEGXshowslesstensiondecaythanthecompetitor'sPolyurethaneCarbonCordbelt.5004003002001000-0.3-0.2-0.100.10.20.30.40.50.6Strain(%)Stress(N/mm)StressStrainCurveCompetitor'sPolyurethaneCarbonGigaTorqueGX105100959085807502004006008001000120