6σ绿带培训之测量系统分析(PDF83)

1GBW2–SixSigmaAsiaPacificGR&R66σσ2GBW2–SixSigmaAsiaPacificaaa()a3GBW2–SixSigmaAsiaPacific6σII:III:IV:DOEFMEAKPIV/KPOVKPIVKPIVI:4GBW2–SixSigmaAsiaPacific•““””••.••::––––••––––()5GBW2–SixSigmaAsiaPacific6GBW2–SixSigmaAsiaPacific“”“”“”“”7GBW2–SixSigmaAsiaPacificσσ2σ22=+8GBW2–SixSigmaAsiaPacific••::––••::––––9GBW2–SixSigmaAsiaPacificš?š?š?š?š?10GBW2–SixSigmaAsiaPacificMinitab-5σ705σMinitabSessionEditorEnableCommandLanguageEditorEnableCommandLanguageMTBMTBC1,C2C3Process,Meas.Process,Meas.ErrorErrorObservedObserved11GBW2–SixSigmaAsiaPacific-:MTBMTBrandom100c1;SUBCSUBCnorm705.MTBMTBrand100c2;SUBCSUBCnorm05.MTBMTBletc3=c1+c212GBW2–SixSigmaAsiaPacific11010090807060504030151050ProcessFrequencyLSLUSL11010090807060504030151050ObservedFrequencyLSLUSL-13GBW2–SixSigmaAsiaPacificµµµ=+-“”σσσ222=+-“R&R”14GBW2–SixSigmaAsiaPacific()()()()15GBW2–SixSigmaAsiaPacific••••–––••–––••(())16GBW2–SixSigmaAsiaPacific.123451234517GBW2–SixSigmaAsiaPacific¾-¾¾¾NIST¾¾¾¾18GBW2–SixSigmaAsiaPacific.(NIST).19GBW2–SixSigmaAsiaPacific???20GBW2–SixSigmaAsiaPacific•?••?••?•21GBW2–SixSigmaAsiaPacific:••-••-.122122GBW2–SixSigmaAsiaPacific•••:,,/••••:,,/•σσσMSrptrpd222=+23GBW2–SixSigmaAsiaPacific:TT–––––T()TTT–––––T()Tσrpt24GBW2–SixSigmaAsiaPacific.-;.25GBW2–SixSigmaAsiaPacific:¾¾¾¾¾¾¾σrpd26GBW2–SixSigmaAsiaPacific.12123327GBW2–SixSigmaAsiaPacific1:2:0028GBW2–SixSigmaAsiaPacific##,,,...#29GBW2–SixSigmaAsiaPacificTime2Time1Time1Time2Time3Time330GBW2–SixSigmaAsiaPacific4/17/966/26/969/18/9612/11/962/21/97850860870880890900910920930940950Date/TimeDCMStandard#14/3/966/19/968/21/9610/30/961/8/97730740750760770780790800810820Date/TimeDCMStandard#131GBW2–SixSigmaAsiaPacificvs.¾‘’5.0.¾1:3.8,4.4,4.2,4.0¾2:6.5,4.0,3.2,6.3¾?¾?¾??32GBW2–SixSigmaAsiaPacificvs.‘’5.0.1:3.8,4.4,4.2,4.02:6.5,4.0,3.2,6.3?22--‘‘’’?11--??11--33GBW2–SixSigmaAsiaPacific.Method1:Method2:Method1Method2:Method1Method234GBW2–SixSigmaAsiaPacificÐ.ÐMinitab,.Ð82.Ð=0.1TileObs1Obs21.595.5952.59.5853.62.6154.587.5935.535.5436.538.547.615.6158.618.61535GBW2–SixSigmaAsiaPacific36GBW2–SixSigmaAsiaPacificMinitabSampleTest1Test2ReadingTrialSamp10.5950.5950.5951120.5900.5850.5901230.6200.6150.6201340.5870.5930.5871450.5350.5430.5351560.5380.5400.5381670.6150.6150.6151780.6180.6150.618180.595210.585220.615230.593240.543250.540260.615270.6152837GBW2–SixSigmaAsiaPacificMinitabGR&R38GBW2–SixSigmaAsiaPacificMinitabGR&RSource%Contribution%StudyVar%ToleranceTotalgageR&R0.989.8816.44Repeatability0.989.8816.44Part-to-Part99.0299.51165.49TotalVariation100.00100.00166.31NumberofDistinctCategories=14%R&RP/TRatio39GBW2–SixSigmaAsiaPacificLSLUSLP/T=20%P/T=100%P/T=200%40GBW2–SixSigmaAsiaPacific-P/T¾¾P/T.¾:10%:30%¾¾x()xPTMS/.*=515s=USL-LSL:5.1599%.5.1541GBW2–SixSigmaAsiaPacific%%R&R=75%%R&R=100%%R&R=20%42GBW2–SixSigmaAsiaPacific-%GR&R¾.¾¾x()x¾%R&R30%%&RRMS=Xσσ10043GBW2–SixSigmaAsiaPacificLSLUSLP/T=20%%R&R=20%P/T=50%%R&R=50%P/T=100%%R&R=100%44GBW2–SixSigmaAsiaPacificLSLUSLP/T=50%%R&R=25%P/T=100%%R&R=50%%R&R=100%P/T=200%45GBW2–SixSigmaAsiaPacificLSLUSLP/T=10%%R&R=20%P/T=20%%R&R=40%P/T=50%%R&R=100%46GBW2–SixSigmaAsiaPacificP/T(%)P/T(Minitab%Tolerance)..,.,,P/TP/T..,(Cpk),P/T.47GBW2–SixSigmaAsiaPacific%R&R¾%R&RBlackbeltGreenbelt.¾.¾%R&R.48GBW2–SixSigmaAsiaPacific!!!49GBW2–SixSigmaAsiaPacificGR&R’23’10’2350GBW2–SixSigmaAsiaPacificGR&R¾,.¾.¾¾(1).¾2-4.¾R&R.¾¾¾¾%R&R¾%¾,.51GBW2–SixSigmaAsiaPacific::0.010”+/-0.002“,0.008”-0.012”.!!,::0.006”,0.020”,0.040”+/-0.002”3-.,GR&R52GBW2–SixSigmaAsiaPacific¾¾,2-4¾,,()¾¾()X()15¾,:¾SxO4,=6¾SxO5,=5¾SxO8,=4¾SxO15,=353GBW2–SixSigmaAsiaPacificGR&RGR&R :### 54GBW2–SixSigmaAsiaPacificMinitabMinitab••MinitabMinitab::––––••MinitabMinitabStatQualityStatQualityToolsgageR&RStudyToolsgageR&RStudy55GBW2–SixSigmaAsiaPacificMinitabOperatorTrialPartOutput1117901126881137101147781156591164391177281188051196961110107312173312269812364412472912564112639012773412874212967012101028Minitab.56GBW2–SixSigmaAsiaPacific•CalcMakePatternedDataSimpleSetofNumbersCalcMakePatternedDataSimpleSetofNumbers•57GBW2–SixSigmaAsiaPacific58GBW2–SixSigmaAsiaPacific()(())59GBW2–SixSigmaAsiaPacific•ManipCodeNumerictoTextManipCodeNumerictoText....60GBW2–SixSigmaAsiaPacific/••––////!!!!•StatQualityToolsgageR&RStudyStatQualityToolsgageR&RStudy•61GBW2–SixSigmaAsiaPacificGR&RLaminateThicknessMeasurementTHICKGRR.MTWTHICKGRR.MTW.1000(8.90.0089”)%P/T.+/-0.7,1.4.StatQualityToolsgageR&RStudyStatQualityToolsgageR&RStudy62GBW2–SixSigmaAsiaPacificGR&R63GBW2–SixSigmaAsiaPacific/....--!.--!.64GBW2–SixSigmaAsiaPacificGR&R•%R&R•%P/T•-DistinctCategories!4!•%R&R•%P/T•-DistinctCategories!4!SourceVarCompStdDev5.15*SigmaTotalgageR&R2.47E-034.97E-020.255709Repeatability2.27E-034.77E-020.245405Reproducibility1.95E-041.40E-020.071857Operator1.95E-041.40E-020.071857Part-To-Part5.78E-037.60E-020.391650TotalVariation8.25E-039.08E-020.467735Source%Contribution%StudyVar%ToleranceTotalgageR&R29.8954.6718.26Repeatability27.5352.4717.53Reproducibility2.3615.365.13Operator2.3615.365.13Part-To-Part70.118