APQP任务清单

精品资料网（）25万份精华管理资料，2万多集管理视频讲座StepStepandTask1ProjectScreening2Prototype3Pilot4Launch5LessonsLearned11items25items31items29items6items11.1IdentifyBusinessOpportunityl22.2Preparepreliminarybillofmaterials(BOM)l22.4Conductpreliminarymanufacturingfeasibilityl1CompleteMilestoneTimeline/Projecttimingl1ReviewLessonsLearnedfrompreviouslaunchl22.3Preparepreliminarysupplierlistl11.2Assemblecross-functionalteam/Identifyresourcerequirements(AQPTeam)l1CustomerContactListl11.3PreparescreeningproposallScreeningChecklistcompletel11.4Secureinternalapproval(screen)l1ConductProgramKick-offMeetingl11.5Securecustomerapprovall11.6LaunchcrossfunctionalAQPteaml11.7Completedetailedprojectplanl11.8FinalizeCustomeragreement&documentationl11.7Finalizequotationproductspecificationsl11.7FinalizeprojectCostingl7Costforpreliminarylistoftoolingandcapitall1CompileandsubmitCAPEX.l1SecureCapexPre-ApprovalifCapextimelinedoesn'tsupportlaunchtimelinel1ObtainCapexApprovall2AssemblyDesigninformation/ProvideBOMl22.5Preparematerialandcomponentperformancespecificationsl22.6Preparelistofspecialcharacteristicsl22.7Generateproductdesignspecifications&drawingsl22.8CompletedesignFMEA(DFMEA)l22.9Completedesignvalidationplanl44.1Identifysupplierdevelopmentpartnersl44.2Definesupplierrequirementsl3DevelopPrototypeprocessflowdiagraml55.1DevelopPrelimproductionprocessflowdiagraml66.1Prepareprototypecontrolplanl2StartDesignSummaryHistoryLogl2PerformPreliminarycorrelationstudiesfortestingl3Manufacturing/DesignReviewatPlantl33.1Buildprototypetoolingl33.2Buildanddeliverprototypepartsforvalidation&customerrequirementsl33.3CompletevalidationofthedesigntoDVPl33.4Completeprocessfeasibilityreviewl3Address/ClosePrototypeFeasibilityConcernsl2Completedesignreviewjustpriortodesignfreezel2UpdateSpecialChar.OnPrintsl44.3Supplierselection-serialproductionpartsl44.4Orderpurchasedprototypecomponentsl55.2Finaliseproductionplan/ratel55.3Finalisedirectandindirectlabourl55.4Defineequipmentrequirementsl2ApproveDesignFMEAlPreparefacilitiesidentificationandplansl55.5Finaliseprocess&plantlayout+establishprove-outsequencel55.6Developpackagingandlogistics(component;WorkinProgress;FinishedGoods)l66.2Prepareproductidentificationandtraceabilityl66.3PrepareprocessFMEA(PFMEA)includinglogisticsl66.4Definemeasurementsystemoncustomerproductrequirementsl55.1Finalizeprocessflowdiagraml6Writepre-launchcontrolplan.l88.5Develop/Identifyproductionvalidationtestingplan(PVP).l2Performcorrelationstudiesfortestingl22.10Freezedesign/FinaliseBOMl77.2Finalizeequipmentandtoolinglistl77.3FinalizeListlaboratoryandtestequipmentl22.11ConductCAPEXReviewl7Verifycontributionmarginmeetsobjectivesl7CompleteToolingreviewwithtoolingvendorlDevelopContingencyplanforcriticaltools,equip,Test,&Mat'lsl7UpdateMasterTimelinelMilestonesAPQPCoreTaskListingDocumentNumber8Writereceivinginspectioninstructions.l8VisualExamples-SubjectiveCharacteristics.l8Reviewsuppliersamplesl4ObtainsupplierDFMEA&DVPl4ObtainsupplierDesignValidationl4ObtainsupplierPFMEA,ControlPlansl7Ordercomponentsfortoolingtry-outl3Verifygeneralperformanceinassemblyl77.7Specifyandorderequipment&toolsl77.6Getcustomerorders&designfreezelEstablishinformation(IT)communication-CustomerSupplierl44.5ReviewandaprrovesupplierPPAPl66.6Preparelaunch/SOPcontainmentplanl66.7FinalizeSerialControlPlanl77.8OrderMaterialforInstallation,Training,Trials,PPAPl88.1Developproceduresandworkinstructionsl88.2Finalizeprocessroutingsl88.3Finalizesupplychainplanningl88.4Implementemployeetrainingplanl8ProducePartsandcompletePVP.l99.1Completetoolingproveout/debugl99.2Manufacturingproveout(runrate/quality/materialconsumption)l8CompleteFinalinspectioninstructionsl8Completeoff-linetestinginstructionsl99.3Prepareandsubmitsamples(PPAP)l99.4Obtainsample(PPAP)approvall1010.1Supportpre-launchproductionrampupl7DetermineServicePartsRequirementsl77.4Preparepreventativemaintenanceplanl1010.3CompleteprocessAudit,conductcorrectiveactionprocessl10VerifyContributionMarginmeetsrequirementl1010.2Visitcustomerandreviewprograml1010.4Reviewlaunchperformancel1010.5Agreeanddocumentimprovementteamobjectives;handoverl10CompleteProductionVehicleReview/ConfirmcustomerassemblylItemsshowninRedarenotpartofEuropecoretasklist.步骤步骤和任务1项目评审2　样件3试生产4投产5吸取的经验教训11items25items31items29items6items11.1识别商业机会l22.2准备初始材料清单l22.4初始制造可行性分析l1完成节点评审表/项目进度表l1评估以前项目的经验教训l22.3准备初始供应商清单l11.2成立横向功能小组（AQP小组）l1顾客联系人列表l1识别所需的资源（AQP小组）l11.3准备汇报建议l完成汇报检查表l11.4获取内部批准（汇报）l1召开项目启动会议l11.5获取顾客批准l11.6启动横向AQP小组活动l11.7完成详细的项目计划表l11.8确定顾客承诺书/文件l11.7确定产品规格的报价l11.7确定项目成本l7工装初始清单的成本和资金l1完成和递交CAPEXl1如果Capex批准不能满足项目进度要求，确保获得预批准l1获取Capex批准l2汇总设计信息/提供BOMl22.5准备原材料和部件的性能标准l22.6准备特殊特性清单l22.7编写产品设计标准&图纸l22.8完成设计FMEA(DFMEA)l22.9完成设计认可试验计划l44.1识别合作开发的供应商l44.2确定供应商要求l3编制初始样件工艺流程图l55.1编制试生产工艺流程图l66.1准备初始样件控制计划l2编制设计记录表l2完成试验的初始相关性研究l3工厂内的制造/设计评审l33.1开发样件工装l33.2制造并提供试验和顾客所需要的初始样件l33.3根据设计认可试验计划(DVP)完成设计认可试验l33.4完成工艺可行性评审l3着手解决/关闭样件可行性中的问题l2在设计冻结之前完成设计评审l2更新图纸上的特殊特性l44.3批量生产的供应商选择l44.4采购初始样件所需的部件l55.2确定生产计划／节拍l55.3确定直接和间接劳动力l55.4定义设备要求l2批准DFMEAl准备设施要求和计划l55.5