FMEA_Alignment_AIAG_and_VDA_-_ENG

1©VDAQMC|Freedownload©VDAQMC|Freedownload:AIAG:ScottGrayVDA:JochenPfeufer3©VDAQMC|Freedownload(RedPrint)VDA-QMC,AIAGandtheirlicensees.StatementtotheFMEAPresentation4©VDAQMC|Freedownload!Youhavebeengiventhisgreatopportunitytobuildbridges!CurrentlysuppliersprovidingproductstobothGermanandN.A.OEM'sarerequiredtoassesstheirproducts'failuremodesandeffectsdifferently,basedondifferencesbetweentheSeverity,Occurrence,andDetectionratingtablesintheVDAandAIAGFMEAManuals.Thiscausesconfusionandaddscomplexitytotheproductdevelopmentandproductimprovementactivitiesofthesuppliers.AcommonsetofFMEArequirements/expectationswillenablesupplierstohaveasingleFMEAbusinessprocessandassociatedsetofmethodsandtoolstoproducerobust,accurateandcompleteFMEA'sthatwouldmeettheneedsandexpectationsofanyoftheircustomers.FMEAAlignmentofVDAandAIAG5©VDAQMC|Freedownload:FiatChryslerAutomobiles,FordMotorCompany,GeneralMotorsCompany*,DaimlerTrucksNorthAmerica*,HondaNorthAmericaSupplier:BendixCommercialVehicleSystems,GKNDriveline,LearCorporation,NexteerAutomotive*,ONSemiconductor,VisteonCorporation*SAEMemberVDATeamOEM:DaimlerAG,FordEurope,VolkswagenAG,OpelAutomobileGmbH,AUDIAG,BMWAGSupplier:ContinentalAutomotiveSystems,GKNDrivelineInternationalGmbH,KnorrBremse,RobertBoschGmbH,SchaefflerAG,ZFFriedrichshafenAGAttendees6©VDAQMC|Freedownload„severity“,„occurrence“and„detection“withintherankingtables.DuringthediscussionoftheissuesintheindustrytheteammembersofVDAandAIAGagreesthatwouldbeagoodopportunitytoharmonizeandstandardizeotherpartsofthemanualinaddition.ComparisonoftheFMEAManualVDAandAIAG(Ford,GM,FCA)7©VDAQMC|FreedownloadFMEAhastobeworkedoutaccordingtheprojectplanandevaluatedtotheprojectmilestonesaccordingtothestatusoftheanalysisFMEAshouldbeanintegratedindesigndiscussionsandreleasesTheprocessresponsibilityofthemanagementisstressedPriorityofFMEA,availabilityofresourcesandinputdimensions=InpracticeoftenthebiggestchallengeResultcommunicationandinspectionReviewswiththemanagementEmbeddingofthemethodindevelopmentprocess8©VDAQMC|FreedownloadSinceMay2015regular(weekly/bi-weekly)conferencecallstoaligncontentofthemanualThreefacetofacemeetingtookplace1.DesignFMEAmainresultsMeetinginCW07/2016(AIAG)ReviewofVDAandAIAGapproachDefinitionof6stepapproachClarificationofinputsandoutputsofthe6stepsReviewofRankingCharts(S,O,andD)RPNisreplacedbyActionPriority(AP)DFMEA:ClassificationcolumnspecialcharacteristicsdeletedProjectsmeetingandfacetofacemeetings(1/2)11©VDAQMC|FreedownloadThreefacetofacemeetingtookplace-(duration5days)2.ProcessFMEAmainresultsMeetinginCW17/2016(VDA)ChapterintroductioninFMEAClarificationofinputsandoutputsofthe6stepsComparetoD-FMEAwithPFMEA6stepapproachReviewofRankingCharts(S,O,andD)ProceededworkonthetemplatesPFMEA:ClassificationcolumnspecialcharacteristicsremainsRPNisreplacedbyActionPriority(AP)Projectsmeetingandfacetofacemeetings(1/2)12©VDAQMC|FreedownloadThreefacetofacemeetingtookplace-(duration5days)3.FMEA-MSR(MonitoringandSystemResponse)mainresultsMeetinginCW04/2017(AIAG)Chapter“SupplementalFMEAforMonitoringandSystemResponse(FMEA-MSR)”addedIncludedcommentstothedraftoftheteammembersandtheircompanycolleaguesDetailingoftherankchartsReviewofexistingchaptersandfinetuningofthewordingNextplannedfacetofacemeetingafteryellowbookphaseProjectsmeetingandfacetofacemeetings(2/2)13©VDAQMC|Freedownload©VDAQMC|Freedownload:DFMEARankChartSeverityProductGeneralEvaluationCriteriaSeveritySCorporateorProductLineExamplesSEVPotentialFailureEffectsratedaccordingtowhattheEndUsermightexperience10Affectssafeoperationofthevehicleand/orothervehicles,thehealthofoperatororpassenger(s)orroadusersorpedestrians.9Noncompliancewithregulations.8Lossofes