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CourseIntroduction•APQPStatusReportingProcess•APQP状态报告程序ParticipantIntroductions–Writeyournameanddivisiononanametentcardwiththemarkersprovided.在纸上写下你的姓名部门.–Preparetointroduceyourselftotheclassbysharing:向课堂上的所有人介绍:•Yourname你的名字•Yourtitle你的职称•WhyyouareinterestedintheAPQPcourse你为什对APQP课程感兴趣•Yourinterest你的日常兴趣爱好CourseGoals•Uponcompletionthiscourse,Participantswill•beableto:•完成本课程培训，参加人员可:1.Describetheimportanceofcross-functionalteamcommunication.跨功能小组合作沟通的重要性.3.ExplaintheAPQPelementsrequiredinproduct/processdesign.解释在产品/过程设计中APQP各要素的要求.4.ExplaintheAPQPelementsrequiredinpreparationformanufacturing.解释在准备生产过程中APQP各要素的要求.5.ExplaintheAPQPStatusReportingProcess.理解APQP状态报告过程.ModuleIntroduction组成部分介绍•IntroductiontotheAPQPProcess•APQP过程介绍1-1Definition•APQP(AdvancedProductQualityPlanning)isastructuredmethodfordefiningandexecutingtheactionsnecessarytoensurethataproductsatisfiesthecustomer.•APQP是一种结构化的方法，用来确定和制定确保某产品使顾客满意所需的步骤Goal•ThegoaloftheAPQPprocessistofacilitatecommunicationbetweenallpersonsandactivitiesinvolvedinaprogramandensurethatallrequiredstepsarecompletedontime,withahighquality-of-event,atacceptablecostandqualitylevels.•APQP的目的是使所有参加该项目的人员和行为便于沟通，确保所有开发阶段按时，以可接受的成本和质量水准完成.APQPPurpose•ThepurposeiftheAPQPprocessistoestablish:•APQP的目的是建立:–Commonexpectationsforinternalandexternalsuppliers对内外部供应商共同的要求–Commonprocessmetrics通用的过程表格–Acommonprogramstatusreportingformat共同的状态报告格式–RolesandresponsibilitiesfortheAPQPelementsAPQP各要素的职责和角色–AbetterunderstandingofhowtheAPQPelementsrelatetoFPDS更好理解APQP各要素和FPDS的联系APQPBenefits•APQPaidstheprogramteamby:•APQP帮助项目小组:–Addingdiscipline增加纪律–Facilitatingearlyidentificationofrequiredchanges早期确定可能的更改–Avoidinglatechanges避免晚期更改–Providingaqualityproductontime,atacceptablecost,tosatisfycustomers用可接受的价格，准时提供优质的产品，满足客户–Facilitatingcontinuousimprovement使持续改进更方便APQPBenefits(Cont’d)•Elements•要素–Teamwork小组工作–Communication沟通–Timing/Planning时间/计划–IdentifyActivities定义行动•Roles•角色–ProgramManagement项目管理–QualityandReliability质量和可靠性–TeamLeaders小组领导–Engineers工程师–Suppliers供应商–ProgramTeam项目小组APQP23个要素•1选点决定•2顾客输入要求•3精致工艺技术•4设计失效模式后果分析•5设计评审•6设计验证计划•7分承包方APQP状态•8设施、工具和量具•9样件制造计划•10样件制造•11图纸和规范•12小组可行性承诺•13制造过程流程图•14过程失效模式后果分析•15测量系统评价•16试生产控制计划•17操作工过程指导书•18包装规范•19产品试生产•20生产控制计划•21初始过程能力研究•22生产确认试验•23生产件批准(PSW)福特四项特殊要素•1.SourcingDecision•选点决定；•2.CustomerInputRequirements•顾客输入要求;•3.Craftsmanship•精致工艺；•4.SubcontractorAPQPStatus•分承包方APQP状态;检查清单中的重要要素•DesignFMEA•设计FMEA•DesignVerificationPlan&Report•设计验证计划和报告•PrototypeBuildControlPlan•样件制造控制计划•ManufacturingProcessFlowchart•制造过程流程图•ProcessFMEA•过程FMEA•Pre-LaunchControlPlan•试生产控制计划•OperatorProcessInstructions•作业指导书•ProductionControlPlan•生产控制计划13FeedbackAssessment&CorrectiveAction反馈、评估和纠正措施Product&ProcessValidation产品与过程确认ProcessDesign&Development过程设计和开发ProductDesign&Development产品设计和开发PrototypeBuild样件制造Plan&Define计划与定义1-2APQP指南目的–IncludesbestpracticeAPQPevaluationprocess,processmetrics,andstatusreporting–LinkstheAPQPprocesstoProductDevelopmentandmanufacturingprocesses–把APQP过程与产品开发和制造过程相联系。–DefinesrolesandresponsibilitiesfortheAPQPprocess–定义APQP过程的角色和职责–DevelopsacommonAPQPprocessforbothinternalandexternalmanufacturingandassemblysuppliers–为内部制造和外部供应商提供一个通用的开发过程ModuleIntroduction•FPDSTimingRelationshipandResponsibilities•FPDS时间进度•关系和职责APQPElement/APQP要素Purchasing/采购Ford/SupplierPD(#1)/福特/供方PDSupplier/供方1SourcingDecision/选点决定Lead/领导Support/支持Support/支持2CustomerInputRequirements/顾客输入要求Support/支持Lead/领导Support/支持3Craftsmanship/精致工艺Support/支持Lead/领导Support/支持4DesignFMEA/设计FMEASupport/支持Lead/领导Support/支持5Design/ManufacturingReview(s)/设计、制造评审Support/支持Lead/领导Support/支持6DesignVerificationPlan&Report/设计验证计划和报告Support/支持Lead/领导Support/支持7SubcontractorAPQPStatus/分承包方APQP状态##Support/支持Lead/领导8Facilities,Tools&Gages/设施，工具和量具Support/支持Support/支持Lead/领导9PrototypeBuildControlPlan/样件制造控制计划Support/支持Support/支持Lead/领导10PrototypeBuild(s)/样件制造Support/支持Support/支持Lead/领导11Drawings&Specifications/图样和规范Support/支持Lead/领导Support/支持12TeamFeasibilityCommitment/小组可行性承诺Support/支持Support/支持Lead/领导13ManufacturingProcessFlowchart/制造过程流程##Support/支持Lead/领导14ProcessFMEA/过程FMEA##Support/支持Lead/领导15MeasurementSystemsEvaluation/测量系统评估##Support/支持Lead/领导16Pre-LaunchControlPlan/试生产控制计划Support/支持Support/支持Lead/领导17OperatorProcessInstructions/操作工过程指导书##Support/支持Lead/领导18PackagingSpecifications/包装规范Support/支持Support/支持Lead/领导19ProductionTrialRun/产品试生产Support/支持Support/支持Lead/领导20ProductionControlPlan/生产控制计划Support/支持Support/支持Lead/领导21PreliminaryProcessCapabilityStudySupport/支持Support/支持Lead/领导22ProductionValidationTesting/生产确认试验Support/支持Support/支持Lead/领导23PartSubmissionWarrant(PSW)/零件提交保证书Lead/领导Support/支持Support/支持###indicatesnilparticipationunlessotherwiserequested.###表示没有人参加，除非是要求的。ResponsibilitytoDriveElementtoCompletion/职责促使各因素完成MatrixistobeusedasaguidelineandcanberevisedtosuitAffiliate/program.Shouldbeagreedwhenrolesandresponsibilitiesisdefined/agreed.此矩阵将被作为指南使用，也可以进行修订，以符合/项目。当角色和职责确定/同意后，此矩阵就决定了。，#1WhetherFordorSupplierPDleadswoulddependonwhetherthepart/systemisForddesigned,grey-boxorblack-box.＃1由福特还是由供方