MSA测量系统分析手册

MSAManual0MeasurementSystemsAnalysisMSAThirdEditionMSAManual1A(statisticalcontrollimits)(rearessionanalysis)(Dr.W.E.Deming)(analyticstudies)(mastervalue)(bias)(variance)()(spread)(interaction)MSAManual2(Measurement)()C.Eisenhart(1963)(Gage)/(go/nogodevice)(Measurementsystem)()1(Standard)(uncertainty)(truevalue)(referencrvalue)1EMSAManual3(Basicequipment)(Discrimination)(Readability)(Resolution)101(Effectiveresolution)(Referencevalue)((Truevalue)(Locationvariation)(Accuracy)ASTMMSAManual4(Bias)(Stability)(drft)(Linearity)(Widthvariation)2(Precision)(Repeatability)()E.V(EquipmentVariation)()(ReproduCibility)()A..V(AppraiserVariation)()ASTME456-96ASTME456-96MSAManual5GRR(GageR&R)(MeasurementSystemCapability)(GRR)(MeasurementSystemPerformance)()(Sensitivity)()(OEM)(Consistency)()(Uniformity)2ASTMMSAManual6(SystemVariation)(Capability)(Performance)(totalvariation)(Uncertainty)102(NationallnstituteofStandardsandTechnologyNIST)(NationalMeasurementsInstituteNMI)(U.S.DepartmentofCommerce)NIST(NationalBureauofStandardsNBS)(metrology)NISTNISTNMINISTNMINISTNMINMI(MutualRecognitionArrangementsMRAs)(terlaboratorycomparisons)NMITraceabilityMSAManual7ISO(ISOInternationalVocabularyofBasicandGeneralTermsinMetrologyVIM)()NMINMI1NMINMINISTNIST//NISTNISTMSAManual8B34(PFMEA)PFMEA3ATutorialbyG.F.GruskaandM.S.HeaphyTheThirdGeneratine198719984FMEA3MSAManual95(CoordinatemeasuringmachineCMM)CMMCMMCMM1)(increment)(specificationlimit)101()102)6(Commoncause)(Specialcause)3)4)6σ/MSA()5OutoftheCrisisW.EdwardsDeming19821986P279-2816MSAManual101)2)()SW()IP/ES.W.I.P.E.7S.W.I.P.E.86227Ms.MaryHoskinsHoneywellEliWhitneyMetrologyLabandtheBendixcorporationg8FP.I.S.M.O.E.AMSAManual11()()()((GRR))()()()()()(Productcontrolphilosophy)(processcontrolphilosophy)1()MSAManual121)2)MSAManual13σ2=σ2+σ2σ2σ2σ29Cpσ6=Cp(Cp)-2=(Cp)-2+(Cp)-2CpCp10Cp2Cp1.791.33()Cp1.331.339CpPp10BMSAManual14()()()GRR10Cp2.0Cp1.9611(Cp)GRR30Cp2.0Cp1.71GRR60()Cp1.28Cp1.961.28/;(tampering)5.00+0.2014.905.104.954.85;0.155.105.08111.96MSAManual15(over-adjustment)(funnelexperiment)12123432341(3)()()(3)(2)ABBC(4)(1)MSAManual16C??OEMAPQP()(CMM)APQP(MeasurementLifeCycle)(5/1/)CMM12DemingW.EdwardsOutoftheCrisis19821986MSAManual17FMEA(FMEA)13142???????()????????????1314GuidetoQualityControlKzorulshikanaAsianProductwityOrganization1986MSAManual18D()MSAManual19D/15(APQP)/(RequestForQuoteRFQ)()/()APQP/(GeometricDimensioning&TolerancingGD&T)()APQP(datumschemes)APQP15BMSAManual20(GD&T)()APQPAPQP()/APQPAPQPMSAManual21()?(predictive)(preventive)((runchart))specificationCADOEMSAEASTMOEM(CADCATIAUnigraphicsIGES)MSAManual22????(CAD)()()(CAD)()/()(NIST)MSAManual23/(OEM)MSA(GR16)(GRR)/????16DMSAManual24???????/()CAD/MSAManual25??????()?D.O.E???:?(S.W.I.P.E.P.I.S.M.O.E.A.)FMEA?(flexible)()CMM(electro-magneticinterferenceEMI)CMM?(GD&T)??MSAManual26#1()???#2/(CMM)(NondestructiveNDT)/()?()?(OEM)?(Ergonomics)()??MSAManual27?????????()?/(?)??///???????????MSAManual28E1)()?()101()10?2)()3)()()()MSAManual29(GagePerformanCeCurveGPC)17()12318(Standard)()(ensemble)ANSI/ASQCMI-199619(ReferenceStandard)(Measurement&TestEquipmentM&TE)(CalibrationStandard)(TransferStandard)17C18W.E.DemingOutoftheCrisis1982198627719M&TEMSAManual30(Master)(WorkingStandard)()3.(CheckStandard)(ReferenceValue)()()NISTNMI(TrueValue)MSAManual31()21(Discrimination)101()4()(5)21ASTME17790аMSAManual325(NumberofDiStinctCategoriesndc)(rangechart)6(a)(b)(b)SPC46(b)(0.000.01)()6σMSAManual33)622MSA226EvaluatingTheMeasurementProcessWheelerLydayMSAManual347(Accuracy)ISO()ASTM()ASTMBias()MSAManual35()()()(Stability)()MSAManual36()()(Linearity)()()MSAManual37()()(Precision)()()()ASTM(Repeatability)(equipmentvariationEV)()()()MSAManual38()()(Reproducibility)()ASTM()()ABCABC()ABC123MSAManual39()ASTMASTMASTM()R&RGRRR&RGRRσ2GRR=σ2+σ2(Sensitivity)()()(OEM)(Consistency)MSAManual40(Uniformity)()(Capability)()(GRR)()()σ2=σ2+σ2GRR25mm0.1mmGRR()MSAManual4125mm(CMM)()()1)()2)()(Performance)()()()()σ2=σ2+σ2+σ2GRR()()1)()2)()(Uncertainty)VIM(measurand)24F24VIMMeasurandMSAManual42()(8)()25825BMSAManual43FQS-9000ISOTSl694926=()UU(expandeduncertainty)(UC)()(K)ISOIEC95K=2U=kuc(UC)σ2U2C=σ2+σ2MSAGRRMSAMSAMSAMSA()(confidenceinterval)26QS-90004111MSAManual44ISO(GuidetotheExpressionofUncertaintyofMeasurementGUM)(statisticalindependence)MSAManual45G1()2(10)34MSAManual465(PDSA)27PDSA6727W.E.DemingTheNewEconomicsforIndustryGovernmentEducationTheMITPress19942000MSAManual47A1)2)121()1()11222()BMSAManual4828NIST??(blindmeasurement)(Hawthorneeffect)29?12?128W.E.DemingThelogicofEvaluationTheHandbookofEvluationResearchVOl.1ElmerL.StrueningMarciaGuttentag2919241119328HawthomeWorksofWesternElectric5AHistoryoftheHawthomeExperimentsRichardGillespieCambridgeUniversityPressNewYork1991MSAManual49C1)2)(a)(b)3)4)MSA(100)()(GRR)(SPC)(GRR)()MSA(PV)(TV)TV(TVGRR)TVTV()()5)0.0010.00016)()MSAManual50301)31A1B42)0.00010.000053)12???3031BMSAManual51D10103030(ndc)32532BMSAManual52A()()()()(subjectmatterknowledge)MSAManual53BEE1)332)()3)X&RX&s4)343334SPCMSAManual546.015(20)X&R(9)9351)n10n2)n1035EMSAMa