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量具重复性和再现性数据收集表日期:评价人/零件平均值试验次数12345678910A10.29-0.561.340.47-0.80.020.59-0.312.26-1.360.19420.41-0.681.170.5-0.92-0.110.75-0.21.99-1.250.16630.64-0.581.270.64-0.84-0.210.66-0.172.01-1.310.211平均值0.44667-0.60671.260.53667-0.8533-0.10.66667-0.22672.08667-1.3067Xa=0.19033极　差0.350.120.170.170.120.230.160.140.270.11Ra=0.184B10.08-0.471.190.01-0.56-0.20.47-0.631.8-1.680.00120.25-1.220.941.03-1.20.220.55-0.082.12-1.620.09930.07-0.681.340.2-1.280.060.83-0.342.19-1.50.089平均值0.13333-0.791.156670.41333-1.01330.026670.61667-0.352.03667-1.6Xb=0.063极　差0.180.750.41.020.720.420.360.550.390.18Rb=0.497C10.04-1.380.880.14-1.46-0.290.02-0.461.77-1.49-0.2232-0.11-1.131.090.2-1.07-0.670.01-0.561.45-1.77-0.2563-0.15-0.960.670.11-1.45-0.490.21-0.491.87-2.16-0.284平均值-0.0733-1.15670.880.15-1.3267-0.48330.08-0.50331.69667-1.8067Xc=-0.2543极　差0.190.420.420.090.390.380.20.10.420.67Rc=0.328零件均值0.16889-0.85111.098890.36667-1.0644-0.18560.45444-0.361.94-1.5711X=-0.0003RP=3.51111[Ra=0.184]+[Rb=0.497]+[Rc=0.328]/[評价人數=3]=R=0.33633XDIFF=[MaxX=0.19033]－[MinX=-0.2543]=0.44467UCLR=[R=0.33633]×[D4=2.58]*=0.867742次测量时D4=3.27；3次测量時D4=2.58。UCLR代表个別R的限值.圈出那些超出限值的点，查明原因并采取纠正措施；让相同的评价人使用相同的量具用原來的方法重新读值,或剔除這些数值并由其余的数值重新平均和计算R,以及控制限值.-3-2-1012312345678910均值图-“层叠的”UCLXX-BarLCLX评价人A评价人B评价人C00.511.512345678910均值图-“层叠的”UCLRR-Bar评价人A评价人B评价人C量具重复性和再现性报告零件名称量具名称日　　期零件编号量具编号操作者特　　性量具型式规　　范根据数据表：R=0.3363XDIFF=0.4447RP=3.5111测量单元分析总变差%（TV）重复性—设备变差（EV）%EV=100[EV/TV]EV=R×K1=17.3%=0.3363×0.5908=0.1987试验次数K120.886230.5908再现性—评价人变差（AV）%AV=100[AV/TV]AV=√(XDIFF×K2)2－(EV2/nr)=20.1%=√(0.4447×0.5231)2－[0.19872/(10×3)]=0.2298评价人人数K220.7071n=零件数r=测量次数30.5231重复性和再现性（R&R）%GRR=100[GRR/TV]GRR=√EV2+AV2=26.5%=√(0.19872+0.22982)=0.3038零件变差（PV）零件数量K3%PV=100[PV/TV]PV=RP×K320.7071=96.4%=3.5111×0.314630.5231=1.104540.446750.40360.3742总变差（TV）70.3534ndc=1.41(PV/GRR)TV=√GRR2+PV280.3375=5.1263=√(0.30382+1.10452)90.3249≈5=1.1455100.3146对本表中所使用理论和常数的信息，请参考MSA参考手册，第三版。MSAMSAMSAMSA----计量型量具线性分析表计量型量具线性分析表计量型量具线性分析表计量型量具线性分析表量具名称分辨力样品名称测量人员量具规格特性参数测量参数测量日期量具型号出厂编号参数规格测量日期零件12345平均基准值2.004.006.008.0010.006.00测量次数12.705.105.807.609.106.06022.503.905.707.709.305.82032.404.205.907.809.505.96042.505.005.907.709.306.08052.703.806.007.809.405.94062.303.906.107.809.505.92072.503.906.007.809.505.94082.503.906.107.709.505.94092.403.906.407.809.606.020102.404.006.307.509.205.880112.604.106.007.609.305.920122.403.806.107.709.405.880平均2.4924.1256.0257.7089.3835.947偏倚0.4920.1250.025-0.292-0.617-0.053回归统计方差分析结论：MultipleR0.8451736dfSSMSFpRSquare0.7143184回归18.32138.3213145.02320.0000AdjustedRSquare0.7093929残差583.32800.0574标准误差0.2395398总计5911.6493Coefficients标准误差tStatP-valueLower95%Upper95%Intercept0.73666670.072524310.1575191.734E-140.59149370.8818397Slope-0.1316670.0109334-12.042562.038E-17-0.153552-0.109781-1.50-1.00-0.500.000.501.001.50024681012y=-0.1317x+0.7367R^2=0.7143线性(回归)线性(95%置信区间)ATTRIBUTEATTRIBUTEATTRIBUTEATTRIBUTEDATADATADATADATARESULTSRESULTSRESULTSRESULTSGageNameAppraiserARichardPartNameGageNumberAppraiserBMartelTotalTol.HighLowGageTypeAppraiserCSpreedSpec.Go/No-GoAttributeSusanCharacteristicClassificationTrialsPartsAppraisersDatePerformed3503AppraiserAppraiserAppraiserAppraiser----TrailTrailTrailTrailPartPartPartPart####AAAA----1111AAAA----2222AAAA----3333BBBB----1111BBBB----2222BBBB----3333CCCC----1111CCCC----2222CCCC----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数据总结A*BA*BA*BA*BA*CA*CA*CA*CB*CB*CB*CB*CA*RefA*RefA*RefA*RefB*RefB*RefB*RefB*RefC*RefC*RefC*RefC*Ref0*00*00*00*0111198881*01*01*01*09131110*10*10*10*133110501*11*11*11*1127135127817681SelfSelfSelfSelfagreement/agreement/agreement/agreement/自评AAAABBBBCCCC493947A*BA*BA*BA*BCrossCrossCrossCrosstabulationtabulationtabulationtabulationBBBB0.000.000.000.001.001.001.001.00TotalTotalTotalTotalPo:Po:Po:Po:0.92AAAA0.000.000.000.00CountCountCountCount11314ExpectedExpectedExpectedExpectedCountCountCountCount1.912.114Pe:Pe:Pe:Pe:0.801.001.001.001.00CountCountCountCount9127136ExpectedExpectedExpectedExpectedCountCountCountCount18.1117.9136TotalTotalTotalTotalCountCountCountCount20130150ExpectedExpectedExpectedExpectedCountCountCountCount20.0130.0150B*CB*CB*CB*CCrosstabulationCrosstabulationCrosstabulationCrosstabulationCCCC0.000.000.000.001.001