GM_APQP-Gate-Reviw

GateReviewCheckSheet理解GMGlobalAPQP2017.3QuDECSQuDECSAPQP2Customervs.SupplierMonitoredAPQPRResponsible-TaskOwner(GMorSupplier)수행책임(GM또는협력업체)AApprove-Approvedeliverables(GM)승인권한(GM이업무결과를승인한다.)SSupport–SupportCompletionofdeliverables(GMorSupplier)업무결과완료를위한지원(GM또는협력업체)IInform-ReviewdeliverablesatdiscretionofSQE(GM)정보전달–GM은SQE의판단에따라업무결과를검토한다.N/ANotApplicable-미적용TaskAPQPActivityCustomerMonitoredAPQPSupplierMonitoredAPQPSupplierGMSupplierGMTask1CommoditySourcingPlanReview.产品定点策略会议N/ARN/ARTask2TechnicalReviewandSourcing技术评审SRSRTask3InitialRiskAssessmentAPQP风险评估&定点N/ARN/ARTask4GateReview#1(Kick-OffMeeting)供应商项目评审RemainingGateReviewsSRRASRRITask5TimingCharts/OpenIssues进度表和问题清单RARITask6FeasibilityandManufacturingAssessmentLetters可行性与可制造性承诺RARATask7ProcessFlowChart过程流程图RIRITask8DFMEA(1–SupplierDesignResponsible,2–GMDesignResponsible)R(1)S(2)ARSITask9DesignReview设计评审(1–SupplierDesignResponsible,2–GMDesignResponsible)R(1)S(2)S(1)R(2)R(1)S(2)ITask10Gage,ToolingandEquipmentReviews检具、工装与设备评审RARITask11GP-11Pre-prototype&Prototype预样件和样件RARATask12PFMEADevelopmentRIRITask13ControlPlan控制计划RIRITask14EPC(EarlyProductionContainment,GP-12)早期生产遏制GP-12RIRITask15PPAP生产件批准RARATask16Run@Rate(GP-9)按节拍生产RARITask17LessonsLearned经验教训RIRIQuDECSAPQP6阶段的主要ProgramReview:目的(Purpose):•供应商计划审阅的目的是审阅APQP项目计划并跟踪APQP时间进度表所列项目的状态及进展。审阅的内容为顾客监督的APQP所跟踪的所有零部件，目的为确认需要GM与供应商解决的议题。•ThepurposeoftheSupplierProgramReviewsistoreviewtheAPQPProjectPlanandtrackthestatusandprogressforitemslistedontheAPQPtimingchart.Thesereviewsareconductedonallpartstrackedascustomer-monitoredAPQPandareintendedtoidentifyGMandsupplierissuesthatrequireresolution.•Gate#1APQPKick-offMeeting•Gate#2,Gate#3,Gate#4•Gate#5PPAPrun•Gate#6Run@RateGateReview概要(Overview)QuDECSAPQP4APQPGateReviewTimingVDRPQRR-90wksPPVPQRR-32wksMVBsPQRR-15wksSORPPRODPQRR0wksPPAPGate1-15PPAPStatus-35IterativeMatching-53~-42P3100%-77CSOPQRR-108wksPPAPGate(-15wks)Gate#5KOMeetingGate(source+1mnth-104)Gate#1Mfg.EngineeringReviews(-52wks)Gate#3EngineeringReviews(-78wks)Gate#2LaunchQualityReviews(-34wks)Gate#4R@RGate(-8wks)Gate#6VDPEventvs.ProgramGateQuDECSAPQPGateReviewTiming&KeyDeliverablesD/L(-wkSORP)GMMandoReviewKeyDeliverablesForm/DocumentALLGMGlobalAPQPSupplierStatusSummaryWorkbookGM1927-34Within30daysofbusinessnominationadvice/contractP#1-6个月Gate1QSBAudit(GapAnalysis)orGreenfieldChecklist(ActionPlan)GM1927-30GM1927-31TimingPlanGM1927-2Kick-OffChecklistGM1927-14-78FromCVERtoIVER+5wksP#1-5个月Gate2PFMEAChecklistAIAGA-7RPNReductionSummaryGM1927-21SubcontractorStatusGM1927-25-52Matching1GA-10wksP#1-1个月Gate3ValidationPlan(A/D/VP&R)GM1829QSBAudit(Compliance)orGreenfieldChecklist(Complete)GM1927-30GM1927-31Run@RateCapacityWorkbookGM1927-35-35PPVMRD-3wksSOP-1个月Gate4DimensionalReportGM1927-32PPAPWorksheet(ifnotfullyapproved)GM1411GP12AuditGM1927-33-15MVBsMRD-1wksP2-1个月PPAPPPAPApproval-8SOP-1个月Run@RateRun@RateExecutionR@RModulePCPAGM1927-16注）Mando是合并Gate4和Run@Rate,PPAP以后进行的。Mando는Gate4와Run@Rate를묶어서PPAP이후에실시.QuDECSAPQP=Repeatpreviousactivity-165-104-100-96-92-88-84-80-76-72-68-64-60-56-52-48-44-40-36-32-28-24-20-16-12-8-41CommodityKeyStakeholdersMtg2TechnicalReviews3SupplierEligibility4GateReviews5TimingCharts/OpenIssues6QSB7FlowChart8DFMEA9DesignReviews10Tooling&EquipmentReviews11GageDevelopmentProcess12PFMEA13ControlPlan14GP-1215PPAP16Run@Rate17LessonsLearnedGMGVDP5.033/20GlobalAPQPTasksGlobalAPQPProjectPlanKCDSGMW15049WorkshopInitial-TRInitial-TRInitial-TRInitial-CKSMInitial-TRGP12PlanGageRequestGM1927-29PPVBIWMRD-39MVBsBIWMRD-15MVBnsBIWMRD-25DRBFMforanydesignchangeInitialDFMEAReviewCapacityAnalysisGM1927-35GD&TWorkshopInitial-TRInitial-TRInitial-CKSMSVERPRelease-98CVERPRelease-110IVERPRelease-83M2&PPVGAMRD-32M3&MVBnsGAMRD-21M4&MVBsGAMRD-14M1GAMRD-42BIWMRDCVER/SVER/IVER-54/-48/-45PPAPM-42PPAPNS-35PPAPS-15R@R-8KCDSSchedule&GD&TMarkUpGageConceptApprovalGM1927-29Initial-TRQSBAuditGM1927-30(GapAnalysis)orGreenfieldAssessmentChecklistGM1927-31TimingPlanGM1927-2Kick-offChecklistGM1927-14GateReviewKeyDeliverables(mustbeavailabletoAudit&uploadedtoGQTS)PFMEAFollowUpChecklistA-7RPNReductionSummaryGM1927-21SubcontractorStatusUpdateGM1927-25ValidationPlan-A/D/VP&RGM1829DimensionalReportGM1927-32GM1411(ifnotfull)GP12AuditGM1927-33(Compliance)PPAPApprovalR@RGM1927-35(Executed)PCPAAuditGM1927-16GateReview2(deadline-78)GateReview1-Kick-OffMeetingWithin30daysofnominationGateReview3(deadline-52)GateReview4(deadline-35)PPAP(deadline-15)Run@Rate(deadline-8)GM1927-2UpdateOpenIssuesListGM1927-5GageBuilding,Certification&GR&RGM1927-29LLOverviewInitialPFMEAReviewInitialControlPlanReviewDesignReviewStatusDFMEAFollowUpControlPlanFollowUpRPNReductionFollowUpGM1927-21GP12&ProductionControlPlansLLReviewFlowChartFollowUpDFMEAUpdateGP12AuditGM1927-33(I-chartreview)GP12ExitEOA(agreedExitCriteriaachieved)QSBorGreenfieldFacilityimplementationFollowUpGM1927-5UpdateGM&SupplierProgramContactsGM1927-17PreliminaryR@RPlanAPQPSupplierStatusWorkbookGM1927-34GateReviewDeliverables(informationmustbeavailabletoAudit)Tiered-ComponentsinfoGM1927-23/25TieredSupplierMana