SUP-APQP-E-BasicPresentation(1)

WelcomeWelcometotothetheSeminar:Seminar:AAdvanceddvancedPProductroductQQualityualityPPlanninglanningandandControlControlPlanPlanGlobalAPQPGlobalAPQP--GM1927GM1927Rev.-No.1/Rev.Date05.05.2002SUP-APQP-Folien-englisch.ppt/FolieNr.2GlobalAPQP-GM1927AimsofthisSeminar•KnowandunderstandtheaimandthepurposeofGM1927/GlobalAPQP•Knowandunderstandtherulesbetweenthecustomerandthesuppliers•Recognizeandrealizeopportunitiesofanimplementationintheowncompany•RecognizeadvantagesthroughtheimplementationofGM1927•Recognizeadvantagesinthecooperationwithsubsuppliers•KnowtheconnectionbetweentheGlobalAPQPHandbookandQS9000orISO/TS16949respectively•Knowallessentialchecklistsandforms•Knowtheaim,thepurposeandtheapplicationofControlPlanRev.-No.1/Rev.Date05.05.2002SUP-APQP-Folien-englisch.ppt/FolieNr.3GlobalAPQP-GM1927Agenda•APQP-QS9000-ISO/TS16949•TheGM1927(GlobalAPQP)integrationintoGM/Opel•GM1927handbookandproject•The17tasksofGM1927•GM/Opelinternaltasks(1st-3rdtask)•SupplierProgramReview-4thtask•Tasks5to17indetail•Requirementstobefulfilledbymodulesuppliers•TheAPQPQuiz•BackupchartsRev.-No.1/Rev.Date05.05.2002SUP-APQP-Folien-englisch.ppt/FolieNr.4GlobalAPQP-GM1927TheGlobalAPQP-GM1927•GM1927-ThestandardizedprocedureatGMtodevelopAPQPplansGMNAGMAPGMEGMLAAMChevroletCarsSaturnOldsmobileBuickCadillacPontiacRev.-No.1/Rev.Date05.05.2002SUP-APQP-Folien-englisch.ppt/FolieNr.5GlobalAPQP-GM1927MoredetaileddefinitionbyGMDescriptionof17tasksGlobalAPQP/GM1927StandardizationbyAIAGDefinitionofQS9000withthecomponent-APQPWheredoestheGM1927-GlobalAPQPComeFrom?Single,firmspecificdocumentsfrom:-GM-DaimlerChrysler-FordRev.-No.1/Rev.Date05.05.2002SUP-APQP-Folien-englisch.ppt/FolieNr.6GlobalAPQP-GM1927WhataretheAvantagesofGM1927?•Thisprocesshelpstocontrolallmeansandresourcesclearly.•Requestedchangesshallberecognizedandimplementedearly.•GM1927shallcontributetoavoidlaterchanges.•GM1927supportsðThesupplyofhigh-qualityproducts,ðWhichcomplywithboththetimeandðTherequestedcapacity.Rev.-No.1/Rev.Date05.05.2002SUP-APQP-Folien-englisch.ppt/FolieNr.7GlobalAPQP-GM1927Agenda•APQP-QS9000-ISO/TS16949•TheGM1927(GlobalAPQP)integrationintoGM/Opel•GM1927handbookandproject•The17tasksofGM1927•GM/Opelinternaltasks(1st-3rdtask)•TheSupplierProgramReview-4thtask•Tasks5to17indetail•Requirementstobefulfilledbytasksuppliers•TheAPQPQuiz•BackUpchartsRev.-No.1/Rev.Date05.05.2002SUP-APQP-Folien-englisch.ppt/FolieNr.8GlobalAPQP-GM1927SupplierQualityImprovementProcess(16steps)SOPPotentialSupplierAssessment(PSA)Run@Rate(GP-9)ProductionPartApprovalProcess(PPAP)PrototypeSampleApproval(GP-11)Kick-OffMeeting(Pre-ProductionMeeting)AdvancedQualityPlanning(APQP)SourcingDecisionContinuousImprovement(GP-8)PerformanceMonitoringProblemResolution/ReportPR&R(GP-5)ContolledShippingLevel1(GP5)ContolledShippingLevel2(GP5)QualityWorkshopsTopManagementMeetingsDeterminationofnewsuppliersTimeLinePartiallifecycleEarlyProductionContainment(GP-12)Rev.-No.1/Rev.Date05.05.2002SUP-APQP-Folien-englisch.ppt/FolieNr.9GlobalAPQP-GM1927GM1927intheInternet•Inanelectronicformyoumayfindinformationunder(status:17.02.2002):ð(Passwortnotwendig*)ðQualityPowerðLibraryðProcedures&FormsðAPQPðAPQPManualGM1927ð(Allfurtherformsmayalsobefoundhere.)*ThenecessarypasswordmaybeobtainedfromyourDBcoordinator(SSC)inyourcompany!OnlytheSupplierSecurityCoordinatorwillbegrantedamasteraccesstotheInternetpages.Anyfurtherrightswillbegiveninternally.Rev.-No.1/Rev.Date05.05.2002SUP-APQP-Folien-englisch.ppt/FolieNr.10GlobalAPQP-GM1927AimsoftheGlobalAPQPProcessGM/OpelwouldliketoreachthefollowingwiththeGlobalAPQPprocess(GM1927),thussupportingboththeinternalandthesupplierprocesses:•Recognizethenecessaryrequirementstodesignthetotalprocessmoreeffectively.•Eliminatesuperfluousrequirements.•Supportthesuppliers‘andthesupplierqualityengineerinthedailywork.•EliminationofdifferencesbetweenlocalregionsanddepartmentsatGM/Opel•Definitionofminimumrequirementsconcerningproductplanningtodevelopandimplementastandardprocedureforaproductoraservice.GM1927servestoharmonizeandstandardizeallregionalhandbooks.Rev.-No.1/Rev.Date05.05.2002SUP-APQP-Folien-englisch.ppt/FolieNr.11GlobalAPQP-GM1927AdvantagesoftheStandardizationThroughGM1927•TheAPQPprocessshallbestandardizedworldwide.•Correspondenceofthe17tasksofGM1927withthephasesoftheAIAGhandbook•CorrespondencewiththeGVDPschedule•Supportingthe16stepsoftheGMSQIP(SupplierQualityImprovementProcess)•Nodifferentprogramrequirementsfromregionsanddepartments•Standardizedformsandrepresentations•StandardizedWEBbasedcommunicationRev.-No.1/Rev.Date05.05.2002SUP-APQP-Folien-englisch.ppt/FolieNr.12GlobalAPQP-GM1927AdvantagesfortheSuppliers•SystematicapproachtorecognizeandsolveproblemsearlyðDocumentationofopenitemsinalist(GM1927-5)•ThenecessarycommunicationbetweenGM/Opelandthesupplierconcerningtheprogramstatusandtheopenitemsisensured.ðDocumentationbymeansofManufac-turingAssessmentLetters(GM1927-19)Thesuppliershouldexpecthissubsuppliers,too,tomeetthesamerequirementsthathemeets!!Supplier/MfgLocation:PartNumber(s):DunsNumber:Supp