IQ-FMEAAPIS制作指南

StepstoCreateFMEAbyUsingAPISPreparationforFMEAMustdoitwithCrossFunctionTeamandshouldnotbedoneinisolationInvitecrossfunctionalseniormembersfromBUforFMEAsessionsInputforDFMEAInputforPFMEA•CustomerRequirements,includingfit,form,functionandapplicationrequirements;•SpecialCharacteristics;•BOM;•ProjectGoals;•QualityFunctionDeployment;•Conceptualdesigndrawingsofcomponentandassembly;•PrepareFishboneStructure•PrepareExplodedView•PreliminaryTooling/Fixture/Machinelist;•Gauge/Inspectioninstrumentsrequirementsandplan;•Boundary(Block)Diagram;•SimilarDFMEA(s);•Theanalysisoftherelevantfailurehistory,customersituationcases,internalcomplaintcases,andlessonlearned,etc.•Otherrelevantareas.•CustomerRequirements,includingfit,form,functionandapplicationrequirements;•SpecialCharacteristics;•ProcessFlow;•PrepareFishboneStructure•PrepareExplodedView•DFMEA•ProjectGoals;•QualityFunctionDeployment(QFD);•PreliminaryTooling/Fixture/Machinelist;•Gauge/InspectionInstrumentsrequirementsandplan;•SimilarPFMEA(s);•Theanalysisoftherelevantfailurehistory,customersituationcases,internalcomplaintcases,andlessonlearned,etc.•OtherrelevantareasAPISFMEAFlowDFMEAPFMEACreateanewfileCreateanewfileInputthefunctionsofeachlevelofthestructureInputthefunctionsofeachlevelofthestructureInputthefailuresforeachfunctionInputthefailuresforeachfunctionGenerateDFEMAformGeneratePFMEAformAssignseverityratingandclassificationbasedoncustomerandJErequirementsUsethesameSeverityRatingandClassificationasofDFMEAInputthecurrentPreventiveActionsandDetection,thenassigntheOandDInputthecurrentPreventiveActionsandDetection,thenassigntheOandDBasedonthedeadlinetofollowuptheactionsandreviewtheS.O.DBasedonthedeadlinetofollowuptheactionsandreviewtheS.O.DForS,O,DandthecombinationoftheirvaluesmeetingthecriteriaspecifiedonDCWQB-WI-2012002,recommendedactionisrequiredForS,O,DandthecombinationoftheirvaluesmeetingthecriteriaspecifiedonDCWQB-WI-2012002,recommendedactionisrequiredApprovalbyBUEngineeringHeadanduploadtodocumentcontroldatabase(e.g.EDDinSJ)ApprovalbyBUProcessEngineeringHeadanduploadtodocumentcontroldatabase(e.g.EDDinSJ)DescriptionProcessFlowCreatethestructurebasedonthestructureofMotor,including,OEM,Tier1,Motor,sub-assemblyandcomponentsCreatethestructurebasedonthemanufacturingprocessandconsiderthefactors,suchasman,machine,materialsandenvironmentthatmayaffecttheprocessLinkthefunctionsfromOEMtoTier1,Tier1toMotor,Motortosub-assembliesandsub-assembliestocomponentsLinkthefunctionsfromMotortoSub-assemblies,Sub-assembliestoProcessesandProcessestoFactorsLinkthefailurefromOEMtoTier1,Tier1toMotor,MotortoSub-assembliesandSub-assembliestoComponentsLinkthefailurefromMotortoSub-assemblies,Sub-assembliestoProcessesandProcessestoFactorsGenerateFMEAformAssignSeverityRatingandClassificationInputthePreventiveActions,DetectionActionsandOandDRatingsInputtheRecommendedActions,ResponsiblePersonsandDeadlinesFollowuptheRecommendedActionsandreviewtheS.O.D.CompleteFMEA,approvalanduploadCreateaNewFMEAstructureCreateaStructuretreeofFMEAInputFunctionsforeachelementinthestructureInputtheFailuresforeachfunctionsCreatetheFunctionNetCreatetheFailureNetCreateaNewFMEA(Example)–StartAPISandclick“File”“New”andthenselectlanguage(English),click“ok”DFMEAInputtheinformationasshownontheboxStructurename:motorapplication(e.g.DoorLock)Structuretype:DesignNumbering:DFMEAnumber(e.g.DBBBB-DA-1031234M(referto7.3above))Name:OEMItemcode:Motornumber(e.g.1999-1031234)PFMEAInputtheinformationasshownontheboxStructurename:motorapplication(e.g.CFM)Structuretype:ProcessNumbering:Processnumber(e.g.DCBEB-FA-1051235M(referto7.3above))Name:Itemcode+Application(e.g.1999-1051235CFM)Itemcode:Motornumber(e.g.1999-1051235)CreateaStructureTree-DFMEACreateaStructureTree-DFMEACreateaStructureTree-DFMEACreateaStructureTree-DFMEACreateaStructureTree-DFMEACreateaStructureTree-DFMEARepeatthestepsforeachelementCreateStructureTree-PFMEACreateStructureTree-PFMEACreateStructureTree-PFMEACreateStructureTree-PFMEACreateStructureTree-PFMEACreateStructureTree-PFMEACreateStructureTree-PFMEARepeatthestepsforeachelementInputFunctionforeachStructureNetDFMEARightclick“OEM”,select“Function”,andthenleftclickit.RightclickandselectFunctionPFMEAInputFunctionforeachStructureNetDFMEARightclick“OEM”,select“Function”,andthenleftclickit.RightclickandselectFunctionInputthefunctionsoftheproductforOEM,andthenpressenterPFMEAInputFunctionforeachStructureNetDFMEARightclick“OEM”,select“Function”,andthenleftclickit.RightclickandselectFunctionInputthefunctionsoftheproductforOEM,andthenpressenterPFMEAInputFunctionforeachStructureNetDFMEARightclick“OEM”,select“Function”,andthenleftclickit.RightclickandselectFunctionInputthefunctionsoftheproductforOEM,andthenpressenterPFMEASamestepsforPFMEARepeatthestepsforeachlevelfunctionInputFailureMode(Example:Inputfailuremodein“OEM”function)SamestepsforPFMEARepeatthestepsforeachlevelfunctionInputFailureMode(Example:Inputfailuremodein“OEM”function)SamestepsforPFMEARepeatthestepsforeachlevelfunctionInputFailureMode(Example:Inputfailuremodein“OEM