LabelFMEA

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Item:AlldevicelabelType:_DesignXProcessPreparedBy:CoreTeam:ProcessFunction/RequirementsPotentialFailureModePotentialEffect(s)ofFailureSEVCLASSPotentialCause(s)/MechanismsOCC2PrinterCableloose(打印机网线松动)22PCCOMPortdamage(PCCOM口损坏)22NoMACinSFCStoassign(系统无MAC可分配)28DuplicationMacaddress(MAC地址重复)15Zerotouchdown(serverdown)(服务器当机)17LinkbetweenZerotouchwithSFCSonmacaddress(当服务器当机时,如何保证恢复SFCS后,MAC不会出现问题)17Labfileissue:(标签文件存在的问题)1.missing(文件丢失)2.virus(文件感染病毒)3.deleted(文件被删除)4.corrupted(文件损坏)2Labelfileconfiguredwrongly(标签信息配置错误)8SFCSsettingwrongly(SFCS设置错误)27OPcaneditthelabelfile(员工可编辑标签模板)1LabelPrint(标签打印)Machine/networkFailure(机器/网络故障)labelcann'tbeprinted(标签不能被打印)LabelFunctionFailure(标签功能失效)WrongLabelcontentprinted(标签内容打印错误)91)OPusewronglabel(员工使用错误的标签纸)2)DidnotdirectlyscantheIPNbarcodeadheredtothelabelaschangelabelmaterial(更换标签纸时未直接扫描标签纸上贴附的IPN)371)labelandIPNmismatch(标签纸与IPN不相符)2)LosetheIPNbarcoelabel(IPN料号标签丢失)28enterwronginformationintolabeltemplatewhenmanualprinting(手动打印标签时,输入错误的信息)27labelPEupdatethewronglabeltemplate(标签工程师更新错误的模板)1Printingincompleteorerror(打印信息不完整或打印错误6Badcacheorbufferinprintercausingincompleteprinting(打印机缓冲导致打印不完整)2MacDuplication(MAC地址重复)7ProgrambugwherebyduplicateMACissuedwhenusingseveralprintersatthesametime(多台电脑同时分配MAC时,程序故障导致MAC重复)2LabelPrint(标签打印)LabelFunctionFailure(标签功能失效)WrongLabelcontentprinted(标签内容打印错误)WrongMACOUI(MACOUI错误)7WrongMACassignmentbymoduleandescapedvalidation(用错误的机种分配MAC,并且没有检查出)2WrongMACOUI(MACOUI错误)6OUIcann'tchangeautomaticallybetweenmultiplyOUIandonlyoneOUI(主替代OUI与只有一个OUI的程序不能自动切换)4IntelWeekIncorrect(Intel周别错误)9Systemsettingincorrect(系统设置不正确)2setwrongdaycode/weekcode/yearcodefordifferentcustomer(客户daycode/weekcode/yearcode设置错误)9Systemsettingincorrect(系统设置不正确)3LabelPrint(标签打印)LabelFunctionFailure(标签功能失效)5PrinterHeadDamage(打印头损坏)35Printerribbonnotcompactiblewithlabelmaterial(碳带与标签不匹配)25Ribbonloadedinreversesite(碳带装反)25Settheincorrecttemperature/darknessofprinter(打印及温度/浓度设置不正确)24Label/Ribbondirty(标签/碳带脏污)341)Thegapbetweenblanklabelisnotconsistent(来料标签间隙不稳定)2)Printerworkabnormal(打印机异常)38WronglabelPNused(使用错误料号的标签纸)37Settheincorrectbarcodelocation(条码位置设置不正确)4Missingprintingcharacter(字符缺失)6Didn'tlockthelabelonprinter,andmakethelabelmoved(标签未被卡紧,导致标签纸左右移动)3StickLocationExcurtion(粘贴位置偏移)4ThelocationwhereOPsticklabelisnotaccurate.(员工粘贴标签位置不准确)3IncorrectLabeltoboard(粘贴错误的标签)8OPattachlabeltowrongboard(员工将标签粘贴在错误的产品上)3StickReversed(粘贴反向)7OPdidn'tsticklabelaccordingtoSOP(员工未按SOP作业)2LabelScaningMissing(标签漏扫描)5OPdidn'tscanthelabel(员工未扫描)3Thethirdgenerationautolabelingscanningdisplacement(自动扫描错位扫描)9OPstickmismatchedlabelforthesameunitwhenhandletheunitsmissedbymachine员工手动处理机器未粘贴上标签的产品时贴反4LabelStick(标签粘贴)LabelAppearanceFailure(标签外观失效)LabelScan(标签扫描)LabelFunctionFailure(标签功能失效)LabelPrint(标签打印)CharacterDefect(字符不良)LabelAppearance/FunctionFailure(标签外观/功能失效)LabelInformationExcursion(label信息打印位置偏移)small2Dbarcodedidnotmatchwithbig2Dbarcode(大小2D条码不一致)8OPstickthewronglabelonproduct(员工粘贴错误的标签)2Appearanceinspectionitemnotcompletely(外观检查项目不完整)Labelappearancefailure(label外观不良)4OPdidn'tinspectealloftheappearanceinspectionitemoflabel.(员工未检查所有检验项目)3SNScanningMissing(SN漏扫描)FTcann'ttestthisproduct(测试站无法测试此产品)3OPdidn'tscantheSN(员工未扫描SN)3Baking(烘烤)Bakingtemperatureiswrong(烘烤温度错误)ProductFunctionFailure(产品功能失效)7Setwrongbakingtemperature(烤箱温度设置错误)2Baking(烘烤)Thetimeforbakingisnotenough(烤箱烘烤时间不足)ProductFunctionFailure(产品功能失效)71.Setwrongbakingtimeinsystem(系统中设置的烘烤时间错误)2.Openthebakingboxbeforefinishbaking(烤箱烘烤时间未结束前私自打开烤箱)3Baking(烘烤)overexposuretime(超过烘烤失效时间)ProductFunctionFailure(产品功能失效)8Boardsstoreinairover12hoursafterbaking(产品完成烘烤后放置在空气中超过12h未包装)3Vacuum(真空)Thetimeforvacuumisnotenough(真空时间不足)PackingFunctionFailure(包装功能失效)7Setwrongvacuumtime(真空时间设置错误)2Vacuum(真空)Vacuumleak(真空漏气)PackingFunctionFailure(包装功能失效)81.Thetimeforsealistooshort(真空封口时间过短)2.Bendthevacuumsealbagwhenstorage,andbreachthebag(铝箔袋弯折存放导致铝箔袋破损)3.Vacummbagdamage(产品真空后铝箔袋划伤)2Vacuum(真空)MissDesiccant/Humidityindicatorcard(漏放干燥剂/湿度指示卡)PackingFunctionFailure(包装功能失效)7OPforgettoput(人员漏放)2Tape&Reelpacking(卷带包装)Covertapepeelforceisbeyondspec(盖带拉力值超出spec)PackingFunctionFailure(包装功能失效)6Thesealtemperatureisincorrect(封口热压温度设置不准确)2Tape&Reelpacking(卷带包装)Productreverseinthecarriertape(产品在载带中反向)PackingFunctionFailure(包装功能失效)8Productreverseinthecarriertape(产品放置方向错误)2Tape&Reelpacking(卷带包装)Covertapecoversprockethole(盖带盖住链孔)PackingFunctionFailure(包装功能失效)6Didn'tsetthecorrectcovertapeplacement(盖带位置未调试准确)2Tape&Reelpacking(卷带包装)Noblankatleaderandtrailer(载带前后未留空)PackingFunctionFailure(包装功能失效)7Donotsettheblankdistance(未设置留空)2LabelScan(标签扫描)LabelFunctionFailure(标签功能失效)PCBAInspection(PCBA外观检验)Tape&Reelpacking(卷带包装)haveemptypocketsbetweenthefirstandlastfilledpocketsonthetape(产品漏放)PackingFunctionFailure(包装功能失效)8Misstheunit(漏放)23ProductScanningMissing(产品漏扫描)23Productscanningrepeatedly(产品重复扫描)35theunitsquantityinsystemismismatchwiththequantityshowedonscreen(系统后台记录数量与界面显示不符)7Productcann'tbescanned(产品不能被扫描)5ThelasttwodigitofTAversionwhichisscaneddon’tmatchwithBOMortheRbitofthebatch(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