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GM1930_SQIP_514_23012001143703GM-1930Revised11-97SUPPLIERQUALITYIMPROVEMENTPROCESSPOTENTIALSUPPLIERASSESSMENTDEFINITION:Anon-siteevaluationofasupplier'sabilitytomeetminimumsystemsrequirements.PURPOSE:AonedayassessmenttoverifywhetherapotentialnewsupplierhasthecapabilitytomeettheminimumrequirementsnecessarytodobusinesswithGeneralMotors.SCOPE:Priortorecommendingasupplierfornewbusiness,aPotentialSupplierAssessment(PSA)isrequiredwhenthesupplierisnotregisteredtoQS-9000andeitherofthefollowingsituationsexist:1.Thepotentialsupplier’smanufacturinglocationisNOTacurrentsuppliertoGeneralMotors.2.Thetechnology/commodityisnewtothesupplier’smanufacturinglocation.Additionally,aPSAmaybeconductedatthediscretionoftheprocuringdivisioninsituationsdeemedhighrisk.PROCESS:•UsePotentialSupplierAssessment(PSA)documents,basedonQS-9000.•Mustbecompletedpriortosourcingdecision.PDF文件使用pdfFactory试用版本创建:IdentifythecompetitivesourceinQuality,Service,andPriceforsupplyofproduct.SCOPE:Globalsupplierbase.PROCESS:(SupplierDevelopment/Quality):•ReviewRecommendation•Evaluatesourcingcandidate•Approve/denyrecommendation•Approvecorrectiveactionplans,ifrequired•SignsourcingdocumentsPDF文件使用pdfFactory试用版本创建:Aformalstructuredmethodofdefiningandestablishingthestepsnecessarytoassurethataproductsatisfiesthecustomer.PURPOSE:Thisprocessrequiresasuppliertodevelopandimplementaproductqualityplanthat:•Directsresourcesthatsatisfiesthecustomer•Promotesearlyidentificationofrequiredchanges•Assuresallrequiredstepsarecompletedontime•Facilitatescommunication•ProvidesaqualityproductontimeatacompetitivecostSCOPE:AllsupplierstoGMarerequiredtoimplementanAdvancedProductQualityPlanningprocessonallnewparts.PROCESS:Theprocessbeginswiththevoiceofthecustomerandthenproceedsthroughthefollowingplanningphases:•PlanandDefineprogram•ProductDesignandDevelopment•ProcessDesignandDevelopment•ProductandProcessValidation•Feedback,AssessmentandCorrectiveActionPDF文件使用pdfFactory试用版本创建:Toassurethatpropercommunicationofallrequirementsoccursbetweenthesupplierandthesourcingresponsibledivision.SCOPE:ThisprocessisrecommendedforallpartsormaterialrequiringPPAP.(ItisasubsetofAdvancedProductQualityPlanning.)PROCESS:ProactivecommunicationbetweensuppliersandappropriatedivisionalpersonneloftentakingplaceinProductDevelopmentTeammeetingstoreviewandagreeuponrequirementswithin:•Quality•Capability•TimingPDF文件使用pdfFactory试用版本创建(GP-11)DEFINITION:CommonprocedurespecifyingrequirementsforPre-prototypeandPrototypeparts.PURPOSE:Providesuniformminimumrequirementsforpre-prototypeandprototypematerialanddocumentation.Assistsinidentifyingandcorrectingpartproblemstominimizetheimpactofpartvariationupondesignevaluation,manufacturingandassembly.AcceleratesthePartQualificationProcess.SCOPE:Appliestoallsuppliersprovidingnewpre-prototypeandprototypematerial.PROCESS:•Pre-prototypeandprototypeinspectionpartslistisdevelopedbythecustomer.•Supplierisnotifiedofpre-prototypeandprototypepartrequirements.•SupplierscomplywithrequirementsoutlinedinGP-11.•Supplierssubmitpre-prototypeandprototypeparts,withlevelofdocumentationrequestedbythecustomer.•Suppliernotifiedofdispositionofmaterialsubmittedforpre-prototypeandprototype:-Approvedforpre-prototypeorprototype-Usableforpre-prototypeorprototype-Rejectedforpre-prototypeorprototypeNote:GP-11(GM-1820)lastrevisiondateis4-97.PDF文件使用pdfFactory试用版本创建(PPAP)DEFINITION:Acommonindustryprocedureforproductionpartapproval.PURPOSE:Toverifythatasupplier'sproductionprocesshasthepotentialtoproduceproductthatmeetscustomerrequirements.SCOPE:Productionpartapprovalisalwaysrequireduponthereleaseofanewpart,whenacurrentlyapprovedpartismodifiedbyanengineeringchange,orwhentheprocessorsupplierthatproducesthepartischanged.PROCESS:SupplierfulfillsrequirementsasidentifiedintheProductionPartApprovalProcess(PPAP).Note:PPAPlastrevisiondateis7/95.PDF文件使用pdfFactory试用版本创建@RATE(GP-9)DEFINITION:Physicalverificationthattheproductionprocessiscapableofproducingqualityproductsatquotedproductionrates.PURPOSE:ToreduceriskoffailureduringstartupandaccelerationbyperformingaproductionRun@Ratebeforehand.SCOPE:AllnewpartnumbersrequireaRu