PFMEA-306572010XX-E01

Date(Rev.)ACEWAYINDUSTRIESLTD.CustomerFigoEngineeringPreparedByProductionDateQuality22-May-08ReviewedByDescriptionofChangePFMEAPartNumberFMEA-306572010XX-E01Date(Orig.)26-Nov-07TAKATA306572010XX-E01E01RevisionPFMEANumber22-May-08Initialissue2of15POTENTIALFMEANumberFMEA-306572010XX-E01FAILUREMODEANDEFFECTANALYSISPage:(306572010XX-E01----FMEA)PreparedbyFigoItemSPOKECOVERProcessResponsibilityAcewayIndustriesLtd.FMEADate(Orig.)26-Nov-07(Rev.)MODELYEAR(s)/VEHICLE(s):306572010XX-E01Rev:E01KeyDateCoreTeamEng.-MLHo,Prod.-JulianChow,Q.A.-SteveTan,Sales-William,PMC/Store-KenithYeung,Pur.-RingoLeeAllRPNexceeding50mustreceiverecommendedactionsCODProcessFunctionSlceR.SODR.eactP.eceP.vsueN.vctN.RequirementssrcP101MaterialreceivingMisorientedMissedDefectiveWrong(Component)N/AMissedImproper(Operation)ResindroppedonfloorAcewaycomponent:PackagemaybedestroyedResincontaminatedbydustormoistureCustomersystem:Productcontaminated4TransportationpathnotclearExcessamountofresintransportsateachtime2KeeppathclearAvoidoverloadingofhydraulicpallettruckInspectionpallettruck324NoneP102MaterialincominginspectionMisorientedMissedDefectiveWrong(Component)WrongmaterialreceivedAcewaycomponent:MoldedplasticpropertieschangedMoldedplasticdimensionchangedCustomersystem:ProductpropertieschangedProductdimensionchanged7WronginformationflowWrongdocumentation2Internalmonitoringsystemisused:-IncomingmaterialinspectionreportisissuedbyIQC.-Countercheckthelotno,p/n,weight,coloronpackingbag.-Countercheckthepackinghaven'tdamageandnotecountry/area.-Checkmaterialcertificateandplasticsample.342NoneWrongmaterialidentificationonpackageAcewaycomponent:Moldedplasticwithun-identifiedmaterialCustomersystem:ProductpropertieschangedProductdimensionchanged7Labelpeeloff,identificationcoverbyadhesivetape,dirts2Materialrejected342NoneMissedImproper(Operation)MissedinspectionAcewaycomponent:MoldedplasticdimensionchangedCustomersystem:ProductpropertieschangedProductdimensionchanged7WronginformationflowWrongdocumentation1IntenalsystemwillrejectitifnoIQCinspectonNO.214NoneP103StorageMisorientedMissedDefectiveWrong(Component)N/AMissedImproper(Operation)StorageimproperlyAcewaycomponent:MixedmaterialCustomersystem:Receivewrongparts4Storageareawithoutaclearindication2DifferentmaterialstoreatspecificareaVisualcheckstoragearea324NoneP104RejectMisorientedMissedDefectiveWrong(Component)N/AResinResponsibility&TargetCompletionDate14-May-0822-May-08CurrentProcessControlsPreventionsPotentialFailureModePotentialEffect(s)ofFailurePotentialCause(s)/Mechanism(s)ofFailureCurrentProcessControlsDetectionActionResultsActionsTakenRecommendedAction(s)3of15POTENTIALFMEANumberFMEA-306572010XX-E01FAILUREMODEANDEFFECTANALYSISPage:(306572010XX-E01----FMEA)PreparedbyFigoItemSPOKECOVERProcessResponsibilityAcewayIndustriesLtd.FMEADate(Orig.)26-Nov-07(Rev.)MODELYEAR(s)/VEHICLE(s):306572010XX-E01Rev:E01KeyDateCoreTeamEng.-MLHo,Prod.-JulianChow,Q.A.-SteveTan,Sales-William,PMC/Store-KenithYeung,Pur.-RingoLeeAllRPNexceeding50mustreceiverecommendedactionsCODProcessFunctionSlceR.SODR.eactP.eceP.vsueN.vctN.RequirementssrcResponsibility&TargetCompletionDate14-May-0822-May-08CurrentProcessControlsPreventionsPotentialFailureModePotentialEffect(s)ofFailurePotentialCause(s)/Mechanism(s)ofFailureCurrentProcessControlsDetectionActionResultsActionsTakenRecommendedAction(s)MissedImproper(Operation)ImproperinspectionAcewaycomponent:RejectgoodpartsCustomersystem:N/A3NotenoughtrainingtoinspectorStandardofacceptancenotclearEquipmentnotaccuracy2ProvidesufficienttrainingtoinspectortoidentifydefectivepartsPerformanceofinspectorwillbeperiodicchecked,unqualifyinspectorwillbere-trainedManufactureinstructionstatesthestandardofacceptanceclearlyPeriodicchecktheequipment318NoneP101MaterialreceivingMisorientedMissedDefectiveWrong(Component)N/AMissedImproper(Operation)PaintdroppedonfloorAcewaycomponent:PaintcontaminatedbydustandmoistureCustomersystem:Paintpropertychanged4TransportationpathnotclearExcessamountofresintransportsateachtime2KeeppathclearAvoidoverloadingofhydraulicpallettruckInspectionpallettruck324NoneP102MaterialincominginspectionMisorientedMissedDefectiveWrong(Component)WrongmaterialreceivedAcewaycomponent:NonconfirmingpartsproduceCustomersystem:Paintpropertychanged7WronginformationflowWrongdocumentation2Internalmonitoringsystemisused:-IncomingmaterialinspectionreportisissuedbyIQC.-Countercheckthelotno,p/n,weight,coloronpackingbag.-Countercheckthepackinghaven'tdamageandnotecountry/area.-Checkmaterialcertificateandplasticsample.342NoneMissingmaterialidentificationonpackageAcewaycomponent:Sprayingwithun-identifiedmaterialCustomersystem:Paintpropertieschanged7Labelpeeloff,identificationcoverbyadhesivetape,dirts2Materialrejected342NoneMissedImproper(Operation)MissedinspectionAcewaycomponent:NonconfirmingpartsproduceCustomersystem:Paintpropertychanged7WronginformationflowWrongdocumentation1IntenalsystemwillrejectitifnoIQCinspectonNO.214NoneP103StorageMisorientedMissedDefectiveWrong(Component)N/APaintmaterial4of15POTENTIALFMEANumbe