(看强度)固定管板式换热器设计说明书

I摘要固定管板式换热器是管壳式换热器的一种典型结构，也是目前应用比较广泛的一种换热器。这类换热器具有结构简单、紧凑、可靠性高、适应性广的特点,并且生产成本低、选用的材料范围广、换热表面的清洗比较方便。固定管板式换热器能承受较高的操作压力和温度，因此在高温高压和大型换热器中，其占有绝对优势。本次设计的题目是乙二醇塔底进料换热器的设计，课题预期达到的目标为：换热器面积的计算（实际换热面积：92.6mm2），管程壳程压力降的计算（小于等于0.4MPa），工艺结构尺寸的计算：管程数（1管程），换热管的确定（内径：19mm数量：500根），壳体内径（600mm），壳程数（1壳程）的计算，折流板的选型（形式：弓形折流板，数量：13）等。换热器的强度计算：对筒体、管箱厚度的计算和校核，对壳体及管箱各处开孔补强，对延长部分兼做法兰的计算及强度核算。经水压试验、压力校核后显示结果全部合格。换热器的结构设计：折流板、法兰（甲型平焊法兰）、换热管、支座（鞍式支座）、垫片（石棉橡胶板垫片）的规格及选型。完善设计图纸及设计说明书。关键词：换热器；工艺；结构；强度IIAbstractFixedtubeplateheatexchangerisatypicalstructureoftheshellandtubeheatexchangerandawiderangeofheatexchanger.Thistypeofheatexchangerhasthecharacteristicsofasimplestructure,compact,highreliabilityandwideadaptability,andlowcostoftheproduction,widechoiceofusedmaterials,moreconvenientofcleaningheatexchangerthesurface.Fixedtubeplateheatexchangercanwithstandsthehigheroperatingpressureandtemperature,soithastheabsoluteadvantageinthepossessionofhightemperatureandhighpressureheatexchangersandlarge,.Thisdesigntopicisnaphthacondenserdesign,thegoalwhichthetopicanticipatedachieved:Thecraftdesignofheatexchanger:theheattransferareacomputation(actualheattransferarea:322.2mm2);tubesidepressuredropcomputation(≤0.4MPa);thecraftstructuresizecomputation:numberoftubepasses(2tubepasses),thenumberofheatexchangetube(insidediameter:19mm,number:900),theinsidediameterofshell(1000mm),numberofshellpasses(1shellpasses),thelectotypeofbaffleboard(form:segmentalbaffle,number:13)etcThestrengthcalculationofheatexchanger:thecomputationandcheckofcylinderthincknessandchannelthinckness,theshellandthereinforcementforopeningsupplementstheintensity,theextensionpartconcurrentlymakestheflangethecomputationandtheintensitycalculation.Examinatationpartcarriedonthehydraulicpressuretest,thepressureexaminationandsoon,inwhichallresultshasbeenallqualifiedThestructuraldesignoftheheatexchanger:Thespecificationandlectotypeofbaffleplate、flange(typeAmanholewededflange)、heatexchangetube、suppot(saddlesupport)、gasket(paronitegasket)ConsummatesthedesignpaperandthedesigninstructionbookletKeywords:heatexchanger;craft;structure;intensityIII目录摘要.....................................................................................................................................IAbstract.....................................................................................................................................II第1章引言..............................................................................................................................11.1换热器的用途.............................................................................................................11.2换热器的分类..............................................................................................................11.3换热器的发展趋势.....................................................................................................1第2章固定管板式换热器的工艺计算..................................................................................32.1估算换热面积.............................................................................................................32.1.1选择换热器的类型..........................................................................................32.1.2流程安排..........................................................................................................32.1.3确定物性数据..................................................................................................32.1.4估算传热面积..................................................................................................42.2工艺结构尺寸.............................................................................................................52.2.1管径和管内流速..............................................................................................52.2.2管程数和传热管数..........................................................................................52.2.4传热管排列和分程方法..................................................................................72.2.5壳体内径..........................................................................................................72.2.6折流板..............................................................................................................82.2.7其他附件...........................................................................................................82.2.8接管..................................................................................................................92.3换热器核算.................................................................................................................92.3.1热流量核算......................................................................................................92.3.2壁温核算........................................................................................................132.3.3换热器内流体的流动阻力............................................................................142.4换热器的主要结构尺寸和计算结果.......................................................................17第3章强度计算..................................................