ATI工具快换装置ati_qc_cat_rev09

Robotic/AutomaticToolChangerQuick-ChangeStandardandHeavyAutomationSeries2VISIT(e.g.,grippers,vacuumcuptooling,pneumaticandelectricmotors,weldguns,etc.)automatically.TheQuick-ChangeconsistsofaMasterplateandaToolplate.TheMasterplate,installedontherobotarm,lockstotheToolplatewithapneumatically-drivenlockingmechanism.Thislockingmechanismusesapatented,multi-taperedcamwithballlockingtechnologyandapatentedfail-safemechanism.TheMasterallowsforthepassageofpneumaticandelectricalconnectionstotheToolplate.TheToolplateisattachedtoeachend-effector.TheToolplateinterfaceswiththeMasterplate’spneumaticandelectricalconnectionsandpassesthemontotheend-effector.GeneralToolChangerAdvantagesLineschangedinsecondsinsteadofhours.Operatorsafetyincreasedbychangingtoolsautomatically.Toolschangedinsecondsformaintenanceandrepair.Increasedflexibilityofyourrobotsbyaddingtheabilitytousemorethanoneend-effectorinanapplication.Heavyandlargemulti-toolend-effectorsreplacedwithindividualtoolsthatareautomaticallyexchanged.ATIToolChangerAdvantagesSuperiorFail-safeLocking:Thelockingmechanismhasabuilt-inpatentedfail-safefeaturethatkeepstheToolplatesecuredtotheMasterplateintheeventofpneumaticpressureloss.Thisfail-safefeatureeliminatestheneedforaspring.HighRigidity:TheQuick-Changehasahighmomentcapacityduetothelockingpiston’slargediameterandsecondtaper.TheQuick-Changedoesnotrockduringhigh-inertiamoves,preventinglockingfailureorrepeatabilityproblems.UnmatchedRepeatability:Thepistonactsasalargedowelpin,aligningtheMasterandToolwithremarkablerepeatability.Repeatabilityspecificationsarebasedonmillion-cycletesting.No-TouchLockingTMTechnology:TheQuick-ChangecanlocksuccessfullywithagapbetweentheMasterandToolplates.3-YearWarranty:Ourwarrantyisbasedonyearsofobservationandanalysisbyourcustomersinthefieldandextensivelaboratorytesting.SimpleInterface:Platedesignallowsforeasyrobotmounting.TOOLCHANGERSVISIT“ItishighlyrecommendedthatATI’sToolChangerbeconsideredwhenlookingatanykindofautomatictooldisconnectorapplicationusingthistypeofdesign.”JoeMitoryASMEProjectManagerTableofContentsQuick-ChangeLockingMechanism.............5Quick-ViewSpecificationTable................6ModelSelection...........................7ModuleSelection..........................8QC-5...................................10QC-11..................................12QC-20..................................14QC-21..................................16ToolStandsforQC-5toQC-21..............18QC-40..................................20QC-41..................................22QC-60..................................24QC-71..................................26QC-110.................................28QC-150.................................30ToolStandsforQC-40toQC-150............32SensorInterfacePlateSystem...............34QC-300.................................36StandardSeriesModulesandOptions.........38Quick-ChangeFamily(lefttorightfrombackrow;Masterplateisstanding,ToolplateislyingflatdirectlyinfrontofeachMasterplateortotheright);QC-150;QC-210;QC-110;Middlerow:QC-71;QC-60;QC-41;Frontrow:QC-40;QC-5;QC-11;QC-20.ToolChangersforHeavyAutomation...........42QC-210..................................44QC-310..................................46QC-510..................................48HowToOrderQC-210toQC-510..............50ToolStandsforQC-210toQC-510.............51QC-1210..................................54HeavyAutomationSeriesModulesandOptions..56ToolChangerAccessories....................62UtilityCouplers............................63SpecialApplicationToolChangers..............664VISIT:StandardandHeavyAutomation.Bothfeaturesimilarfunctioninglockingmechanisms,buttheyhavedifferentbodydesignsandpayloadabilitiestobestsuitspecificapplications.StandardSeriesToolChangersFromthelightestdutytotheheaviestdutypayloadrange,theQuick-ChangeStandardSeriesToolChangerstypicallyfeatureroundbodieswithanarrayofintegratedpneumaticports.Thisstyleresultsinacompact,economicaltoolingarrangementwhereamajorityoftheapplicationssavemoneyandspacebyutilizingthebuilt-inports.However,evenforapplicationswhereadditionalelectricalsignalsorotherutilitiesneedtobecoupled,theStandardSeriesToolChangersfeatureoneortwoadditionalutilitymodulemountingflats.AdditionaloptionsforStandardSeriesToolChangersincludeaSensorInterfacePlate(combinedadapterplateandsensorpackforLockandUnlockstatus),basicInterfacePlates,andmodular,highly-customizableToolStorageStandarrangements.HeavyAutomationToolChangersTheHeavyAutomationSeriesToolChangersfeaturesimple,compact,squareToolChangerbodiesdesignedforheavy-dutyapplications(e.g.,welding).Insteadofintegratedpneumaticports,