13SixSigmaDesign

SixSigmaChampionTraining1DesignforSixSigmaProductDesignProcess(PDP)CoreProduct&TechnologyDevelopment(TD)PACProductApplication(PA)PACProductApplication(PA)PACProductApplication(PA)PAC’sCoreProductandTechnologyDevelopmentProductApplicationPhase1ProductIdeaInnovationPhase2ConceptPlanningPhase3ProofofConceptPhase4TechnologyTransitionPhase5CustomerRequestEvaluationPhase6DesignCustomizationPhase7ValidationPhase8ProductionBuildPhase9On-goingSupportContractAwardCurrentProductSupportTransitionPlanPre-ScreenDevelopBusinessProposalDevelopBusinessPlanDevelopDesignAlternativesDevelopDesign/ProcessConceptsUpdateBusinessPlanPreliminaryDesignBuildProof-of-ConceptSamplesProof-of-ConceptTestAssessManufactur-abilityPrototypeToolingDevelopmentManufacturePrototypePartsDesignVerificationTestingManufacturingandSourcingPlanDetailedDesignUpdateBusinessPlanDecisiontoPrepareQuotationPrepareProgramPlanPrepareQuotationSelectCoreProduct&TechSolutionsUpdateProgramPlanSystemSpecandApplicationDesignManufacturePrototypesDesignValidationTestingManufacturingandSupplierCapabilitiesDevelopandordertoolsandequipmentUpdateProgramPlanPre-ProductionBuildProductionValidationTestingProduction&SupplyBaseReadinessSupportCustomersClose-outProgramPlanSupportManufacturingPlantsSupportSuppliersProductIssueResolution4.51.11.22.32.12.23.53.13.23.33.44.74.64.14.24.34.45.35.15.45.26.46.66.16.26.36.57.37.47.17.28.18.48.28.39.1PresidentVPEng.VPOps.VPMktg.RegionalorProductLineVPsVPFinanceVPQualityRegionalorProductLineVPDir.Eng.PlantMgr.QualityFinanceCoreTeamLeaderProcessExpertSupplyBaseManage-mentManufacturingEngineeringMarketingQuality23CoreTeams1StructuredDevelopment4DevelopmentTools&TechniquesPhaseReviewsChampionTrainingSixSigmaChampionTraining2Whatnow!!!Suppose:•Ourproductsareatapproximately3.5sigma(shortterm)qualityleveltoday•Ourdevelopmentcycle-timesareestimatedtobe30-50%longerthanBest-in-classperformance•Engineeringspendsapproximately40%ofitstimesupportingcurrentproducts,20%ofwhichisDesignrework•OurcustomersatisfactionindexisbelowourtargetHYPOTHETICALScenarioSixSigmaChampionTraining31.DesignQuality2.DevelopmentProcess3.PerformanceMetrics4.TechnicalSkillsProductDesignaddressesfourkeyaspects:SixSigmaChampionTraining4ProductDesignProcess(PDP)CoreProduct&TechnologyDevelopment(TD)PACProductApplication(PA)PACProductApplication(PA)PACProductApplication(PA)PAC’sCoreProductandTechnologyDevelopmentProductApplicationPhase1ProductIdeaInnovationPhase2ConceptPlanningPhase3ProofofConceptPhase4TechnologyTransitionPhase5CustomerRequestEvaluationPhase6DesignCustomizationPhase7ValidationPhase8ProductionBuildPhase9On-goingSupportContractAwardCurrentProductSupportTransitionPlanPre-ScreenDevelopBusinessProposalDevelopBusinessPlanDevelopDesignAlternativesDevelopDesign/ProcessConceptsUpdateBusinessPlanPreliminaryDesignBuildProof-of-ConceptSamplesProof-of-ConceptTestAssessManufactur-abilityPrototypeToolingDevelopmentManufacturePrototypePartsDesignVerificationTestingManufacturingandSourcingPlanDetailedDesignUpdateBusinessPlanDecisiontoPrepareQuotationPrepareProgramPlanPrepareQuotationSelectCoreProduct&TechSolutionsUpdateProgramPlanSystemSpecandApplicationDesignManufacturePrototypesDesignValidationTestingManufacturingandSupplierCapabilitiesDevelopandordertoolsandequipmentUpdateProgramPlanPre-ProductionBuildProductionValidationTestingProduction&SupplyBaseReadinessSupportCustomersClose-outProgramPlanSupportManufacturingPlantsSupportSuppliersProductIssueResolution4.51.11.22.32.12.23.53.13.23.33.44.74.64.14.24.34.45.35.15.45.26.46.66.16.26.36.57.37.47.17.28.18.48.28.39.1PresidentVPEng.VPOps.VPMktg.RegionalorProductLineVPsVPFinanceVPQualityRegionalorProductLineVPDir.Eng.PlantMgr.QualityFinanceCoreTeamLeaderProcessExpertSupplyBaseManage-mentManufacturingEngineeringMarketingQuality23CoreTeams1StructuredDevelopment4DevelopmentTools&TechniquesPhaseReviewsControlImproveAnalyzeMeasureBreakthroughStrategyisaProcesstoDELIVERproductsandserviceswhichsatisfy(delights)customersquicklyatlowcostProcesstoDEVELOPproductsandserviceswhichsatisfy(delights)customersquicklyatlowcostSixSigmaChampionTraining5ControlImproveAnalyzeMeasureProductDesignProcess(PDP)CoreProduct&TechnologyDevelopment(TD)PACProductApplication(PA)PACProductApplication(PA)PACProductApplication(PA)PAC’sCoreProductandTechnologyDevelopmentProductApplicationPhase1ProductIdeaInnovationPhase2ConceptPlanningPhase3ProofofConceptPhase4TechnologyTransitionPhase5CustomerRequestEvaluationPhase6DesignCustomizationPhase7ValidationPhase8ProductionBuildPhase9On-goingSupportContractAwardCurrentProductSupportTransitionPlanPre-ScreenDevelopBusinessProposalDevelopBusinessPlanDevelopDesignAlternativesDevelopDesign/ProcessConceptsUpdateBusinessPlanPreliminaryDesignBuildProof-of-ConceptSamplesProof-of-ConceptTestAssessManufactur-abilityPrototypeToolingDevelopmentManufacturePrototypePartsDesignVerificationTestingManufacturingandSourcingPlanDetailedDesignUpdateBusinessPlanDecisiontoPrepareQuotationPrepareProgramPlanPrepareQuotationSelectCoreProduct&TechSolutions