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BDU-SixSigmaLeadershipWorkshop12006-1-27Black&DeckerREAProcessOverview工程变更申请（REA）涉及部门内部和外部供应商制造部门采购部门驻厂工程师参考ES100116–REA完整程序和表格Black&DeckerREAProcessOverviewREA目的潜在产品或制程变更=预防现场失效批准评估沟通BDU-SixSigmaLeadershipWorkshop22006-1-27Black&DeckerREAProcessOverviewREA范围相对于标准的变更通过工程变更（EC)批准不是必须但鼓励使用REA通过REA批准其他潜在影响产品特性的变更必须使用REABlack&DeckerREAProcessOverviewREA范围Examples-ChangesRequiringREA’sMajorCategoriesChangeDescriptionRequiresREANoREASupplierChangesupplierXSupplierChangesub-contractsupplier(i.e.heat-treat,machining,etc.)XProcessChangemachiningfinishXProcessChangeheattreatprocessparametersXProcessChangeplasticpartprocessparametersXProcessChangepackingandshippingmethodsXProcessChangeoperatorXProcessSignificantlychangemachinecontrols(i.e.speed,feed,etc.–25%orgreateradjustment)XProcessChangepaintprocesses(i.e.time,temperature,equipment)XProcessChangeamountof“regrind”plasticallowedinapartX参见ES100116的附录A的样例BDU-SixSigmaLeadershipWorkshop32006-1-27Black&DeckerREAProcessOverview过程中的基本人员供应商－内部和外部项目负责人驻厂工程师技术支持人员最终组装制造人员工程管理人员Black&DeckerREAProcessOverview过程中的基本人员供应商－－内部和外部•通过REA程序提出潜在变更•准备所需的样品•评估和预防质量问题的资格要求BDU-SixSigmaLeadershipWorkshop42006-1-27Black&DeckerREAProcessOverview过程中的基本人员•协调沟通各相关部门•安排准备样品和测试•为驻厂工程师提供其所需资料信息•推动管理项目进展项目负责人REA联系人–外部供应商请联系项目负责人和SQE，内部供应商或变更请联系项目负责人和驻厂工程师Black&DeckerREAProcessOverview过程中的基本人员•完成过程确认计划（PVP)•评估测试结果和提供相关信息•维护更新PVP•传达最终REA结果驻厂工程师PVP项目负责人和驻厂工程师合作完成PVPBDU-SixSigmaLeadershipWorkshop52006-1-27Black&DeckerREAProcessOverview过程中的基本人员•完成最终产品样品•评估和预防潜在问题•提出建议最终组装制造Black&DeckerREAProcessOverview过程中的基本人员•执行测试计划•更新品质系统信息－－供应商和完成品•提出建议技术支持人员BDU-SixSigmaLeadershipWorkshop62006-1-27Black&DeckerREAProcessOverview过程中的基本人员•联系收REA•发送REA给相关驻厂工程师•维护REA数据库（公共盘：P)工程管理人员Black&DeckerREAProcessOverview项目负责人完成REA表格中相关信息后发送给CludyQianCludyQian发送REA给相关驻厂工程师驻厂工程师填写完相关信息后转给供应商供应商填写申请内容后返送给驻厂工程师.驻厂工程师安排协调REA进度一旦REA获得批准，驻厂工程师通知供应商同时，驻厂工程师通知CludyQianCludyQian将相关信息输入REA数据库REA流程BDU-SixSigmaLeadershipWorkshop72006-1-27Black&DeckerREAProcessOverviewREA文件XRequestforEngineeringAction(REA)DW307MK,DW309K383204-00Nationwideshortageof10L50.Fayettevillemanufacturingfacilitywillhaveapproximately2weektimeperiodwithouttheavailabilityof10L50steel.10.ReasonforChange:Temporarymaterialchangeforarmatureshaftfrom10L50to1141.9.BriefDescriptionofChangeorProject:7.ItemNumbersAffectedSupplierProcessChangeIn-HouseProcessChangeSupplierChange(Resourcing)DesignorSpecificationChange8.ChangeCategory6.CatalogNumbersAffectedApprovalDateXDonWinchesterProjectChampionFunctionName4.TargetImp.Date5.REANumber6/25/2004REA00313XSignatureX1.ProjectChampionXXResidentEngineeringCurtWatenpaughPurchasing/CommoditySpecialistRichHurn2.Champion'sPhone#3.OriginationDateDonWinchester8-423-326738148GR&RforallQC's/CTQ's12.Approvals/TeamMembersXProcessControlPlans11.ProcessValidationMethods(alsocompleteProcessVerificationPlanworksheet)DesignEngineeringManufacturing/PlantRepresentativeCapabilityStudiesforQC's/CTQ'sApprovalRequiredProcessFMEAEngineeringAnalysis/OtherProcessFlowDiagram100%DimensionalChecksonFirstParts(FPI)11A.TemporaryDeviationNumber:11B.TestReferenceNumber:XXChampionTargetImplementationDateDonWinchester25-Jun-04ProcedureTestTestSampleTimingSamplesTestedActualNo.orStandardTestDescriptionAcceptanceCriteriaResp.StageQtyTypeStartComplQtyTypePhaseResultsNotes11.1.12HangingLife-HorizontalR90C50FAYPV6DProposedmaterial114121.3.29BeaterRigR90C50FAYPV6DProposedmaterial114131.1.12HangingLife-HorizontalR90C50FAYCC6ESpecifiedmaterial10L5041.3.29BeaterRigR90C50FAYCC6ESpecifiedmaterial10L505678PROCEDURETESTDESCRIPTIONACCEPTANCECRITERIATESTSTAGESAMPLETYPESAMPLETESTEDACTUALRESULTSNOTESSpecifytheProvideabriefStaterequiredreliabilityDV=designA=prototype(handmade)ListquantityListresultsinDescribeorgoverningTestdescriptionoforprobabilityofmeetingverificationB=prototypetooled)tested,sampletermsofReliabilityelaborateProcedureoreachtest.acceptancecriteriaatPV=productionC=programleveltype,andorProbabilityasonuniqueStandard90%confidence.eg.R90verificationD=initialproductiondesignphase,appropriate.e.g.criteria,C90,P80C90etc.CC=continuingE=fullvolumeproductione.g.I,II,etc.R85C90,P70C90,etc.results,etc.conformanceTestReportTestPlanProcessVerificationPlanProcessVerificationReportREA00313REANumberREA表格过程确认计划REA表格样例Black&DeckerREAProcessOverviewREA表格X2.Champion'sPhone#3.OriginationDateDonWinchester8-423-3267381484.TargetImp.Date5.REANumber6/25/2004REA003131.ProjectChampion6.CatalogNumbersAffectedSupplierChange(Resourcing)DesignorSpecificationChange8.ChangeCategoryRequestforEngineeringAction(REA)DW307MK,DW309K383204-00Temporarymaterialchangeforarmatureshaftfrom10L50to1141.9.BriefDescriptionofChangeorProject:7.ItemNumbersAffectedSupplierProcessChangeIn-HouseProcessChange由驻厂工程师填写由项目负责人填写REA表格样例BDU-SixSigmaLeadershipWorkshop82006-1-27Black&DeckerREAProcessOverviewREA表格由驻厂工程师填写由项目负责人填写ProcessFlowDiagram100%DimensionalChecksonFirstParts(FPI)11A.TemporaryDeviationNumber:11B.TestReferenceNumber:XX11.ProcessValidationMethods(alsocompleteProcessVerificationPlanworksheet)CapabilityStudiesforQC's/CTQ