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样件Prototype试生产Pre-launch朱德丘容量Size频率Freq.100原材料检验ReceivingInsp.质量部QA合金型号Alloytyperawmaterial原材料ZAMAK3光谱仪Spectrograph每个炉号PerFurnace每批EachLotQA原材料检查表并在材料卡片上盖章QAchecksheetandStampontheHeat#card退回不合格品给供应商ReturntheNGingottothesupplier200压铸CastingA3/生产部Production参数设置Machineset-up参数卡parametercard据参数卡检查相应的设置参数ReviewInstructionandSettings一次Once每班次EachShift参数卡ParameterCard调整机器设置Adjustmachinesettings500首件检查Setupapproval质量部QA外观Appearance无填充不良、无严重流纹Nonon-fillorheavyflowmark目视Visual5件/型腔5pcs/cav#1/48/62尺寸DimensionΦ1.94+/-0.05（6X2-56UNC-2B底孔）针规pingauge#2尺寸DimensionΦ.113+0/-.002针规pingauge#6尺寸Dimension2XΦ.152+0.005/0针规pingauge#7尺寸Dimension2XΦ.106+/-.001针规pingauge#8尺寸Dimension2XΦ.066+/-.002针规pingauge#11尺寸Dimension0.790±0.005卡尺caliper#13尺寸DimensionΦ.302+.005/0针规pingauge#14尺寸DimensionΦ.209+/-.001针规pingauge#15尺寸DimensionΦ.066+/-.002针规pingauge检查记录表CheckingRecord通知模具间修正,Informtoolroomtofixthetool.过程Process特殊特性分类SpecialChar.Class供方/工厂Supplier/PlantDYNACAST(ShangHai)Ltd.CZ422编号ItemiseNo.零件/过程编号PartProcessNo.过程名称/操作描述ProcessName/OperationDescription机器，装置，夹具，工装/部门Machine,Device,JigToolsformfg./dept.控制计划编号/ControlPlanNo.CP-CZ4221000032061-xxxxxx/A顾客工程批准/日期（如需要）CustomerEngineeringApproval/Date(If核心小组CoreTeam：黄文虎朱军华朱德丘黄文政王锋杨玉辉徐鸽英控制计划ControlPlan零件名称/描述PartName/Description零件编号/最新版本号PartNumber/LatestchangedLever03生产Production日期（编制）Date(Originally)2008-03-28日期(修订）Date(Recension)2009-05-14主要联系人/电话KeyContact/Phone:Tiger/8619-57741010版本Revision客户名称Customer:TycoCustomerQualityApproval/Date(IfReq'd)其它批准/日期(如需要)反应计划ReactionPlan方法MethordOtherApproval/Date(IfReq'd)顾客质量批准/日期（如需要）样本Sample项目经理批准/日期EGMgrApproval/Date：项目工程师批准/日期EGEngineerApproval/Date：特性Character供方代码SupplierCode质量工程师批准/日期QEApproval/Date：K-BANDTRANSCEIVERBODY质量经理批准/日期QualityMgrApproval/Date：产品Product产品/过程规范/公差Product/ProcessSpecification/Tolerance控制方法ControlMethord评价/测量技术Evaluation/MeasurementTech./Departm1件/型腔1pcs/cav每次设置EachSetup1of4FM-7.51E-03容量Size频率Freq.过程Process特殊特性分类SpecialChar.Class编号ItemiseNo.零件/过程编号PartProcessNo.过程名称/操作描述ProcessName/OperationDescription机器，装置，夹具，工装/部门Machine,Device,JigToolsformfg./dept.反应计划ReactionPlan方法Methord样本Sample特性Character产品Product产品/过程规范/公差Product/ProcessSpecification/Tolerance控制方法ControlMethord评价/测量技术Evaluation/MeasurementTech./Departm#23尺寸Dimension0.830±0.005卡尺caliper#38尺寸Dimension0.150±0.005卡尺caliper#39尺寸Dimension0.350±0.005卡尺caliper#40尺寸Dimension0.280±0.005卡尺caliper#42尺寸Dimension0.082±0.003针规pingauge#44尺寸Dimension0.755±0.005卡尺caliperΦ.063±.003针规pingaugeB±.003(共五款以此区别且在模具上穴号区分,见第4页附表Cavsymbolpartitionforserialpart,seepage4sheet）工显toolmakerscopeΦ4.57-4.62（10-64UNS-2B底孔）针规pingauge底孔深.165±.005卡尺caliperΦ.076+.005/0针规pingauge510制程检验IPQC操作员/QCOperator/QC外观Appearance无填充不良、无严重流纹Nonon-fillorheavyflowmark目视Visual5件/型腔5pcs/cav孔holes检查有无断针CorebrokenNG目视Visual#11尺寸Dimension0.790±0.005卡尺caliper#23尺寸Dimension0.830±0.005卡尺caliper#44尺寸Dimension0.755±0.005卡尺caliper209手折去浇De-gatebyhand外观appearance无浇口残留Nogateremain目视visual1每批perlot过程卡签字SighoffNA305去毛刺de-burrvendor外观appearance产品周边无毛刺残留aroundparthavenoburrremain供应商控制Vendorcontrol委外加工记录单Re-contractrecord通知相关人员确认notifyrelatepeopletocomfirm520进料检验IQC外观appearance毛刺去干净,无打伤noflashandhandlingdamage各款产品不可以混料(区别见4页附表)Can'tmixedpartwithdifferenceserial,Seepg4.307Thermalde-burr热爆去毛刺二次加工/SO外观Appearance毛刺去干净,无打伤noflashandhandlingdamage目视visual100%每批perlot检查记录表CheckingRecord通知相关人员确认InformtherelatedtoconfirmVSAQL0.65C=0eachlot检查记录表CheckingRecord通知相关人员确认notifyrelatepeopletocomfirm检查记录表CheckingRecord通知模具间修正,Informtoolroomtorectifythetool.1件/型腔1pcs/cav每次设置EachSetup尺寸Dimension#502件/型腔1pcs/cav#59尺寸Dimension每4小时Every4hrs检查记录表CheckingRecord隔离产品并通知QE处理，通知模具间修正quarantinethepartsandaskPQEfordisposition,Informtoolroomtorectifythetool.2of4FM-7.51E-03容量Size频率Freq.过程Process特殊特性分类SpecialChar.Class编号ItemiseNo.零件/过程编号PartProcessNo.过程名称/操作描述ProcessName/OperationDescription机器，装置，夹具，工装/部门Machine,Device,JigToolsformfg./dept.反应计划ReactionPlan方法Methord样本Sample特性Character产品Product产品/过程规范/公差Product/ProcessSpecification/Tolerance控制方法ControlMethord评价/测量技术Evaluation/MeasurementTech./Departm440绞孔Reamming供应商Vendor14#依图纸作业perdrawing需确保直径Φ.209+/-.001mm445攻牙Tapping供应商Vendor外观Appearance作业指导书Workinstruction41031三价铬无色钝化Trivalentchromate供应商Vendor外观Appearance作业指导书Workinstruction520进料检验IQCQC/QA外观Appearance无打伤，外观无脏污。nodamage,nick,goodappearance各款产品不可以混料(区别见4页附表)Can'tmixedpartwithdifferenceserial,Seepg4.外观Appearance外观色泽一致consistancyincoloronsurface目视VisualC=0(.65)盐雾实验报告Saltspraytestreport中性盐雾实验GB7级标准litmuslesssaltsprayGBClass7实验报告Testingreport1螺纹Thread螺纹共6个孔6X2-56UNC-2B螺纹规Threadgauge5pcs螺纹Thread螺纹10-64UNS-2B螺纹规Threadgauge5pcs孔内不可有毛刺Noburr,Φ.209+/-.001PG5pcs330选别Sorting二次加工 Secondoperator外观Appearance外观色泽一致，无脏污consistancyincoloronsurface,nodirty各款产品不可以混料(区别见4页附表)Can'tmixedpartwithdifferenceserial,Seepg4.530最终检验FQCQC/QA外观Appearance无打伤/无变形/无毛刺残留nodamage,nobend,noburrremain目视VisualC=0(.65)各款产品不可以混料(区别见4页附表)Can'tmixedpartwithdifferenceserial,Seepg4.目视Visual5件5pcs#23尺寸Dimension0.830±0.005卡尺caliper5件5pcs#44尺寸Dimension0.755±0.005卡尺caliper5件5pcs#1/48/62螺纹Thread螺纹共6个孔6X2-56UNC-2B螺纹规Threadga