CQI-17 checklist(中英)

CQI-17SpecialProcess:SolderingSystemAssessmentVersion1,3/2010FacilityName:PhoneNumberFaxNumberProcessTableA-ProcessTableB-CaptiveSolderingOrganization(Y/N)ProcessTableC-CommercialSolderingOrganization(Y/N)ProcessTableD-DateofAssessment:ProcessTableE-DateofPreviousAssessment:ProcessTableF-ProcessTableG-ProcessTableH-ProcessTableI-ProcessTableJ-NameTitlePhoneNameCompanyPhoneNumberofNeedsImmediateActionFindingsNumberofFailFindingsintheJobAudit(s)©2010AutomortiveIndustryActionGroup(AIAG)ProcessTableP-NumberofNotSatisfactoryFindingsDateofRe-assessment(ifnecessary):PersonnelContacted:EmailSpecialProcess:SolderingSystemAssessmentAddressType(s)ofSolderingatthisFacility:Auditors/AssessorsCurrentQualityCertification(s)NumberofSolderingEmployeesatthisFacility:ProcessTableM-ProcessTableS-ProcessTableN-ProcessTableR-ProcessTableO-ProcessTableK-ProcessTableL-ProcessTableQ-Email1CQI-17SpecialProcess:SolderingSystemAssessmentVersion1,Issued3/2010QuestionNumberQuestionRequirementsandGuidanceObjectiveEvidenceN/ASatisfactoryNotSatisfactoryNeedsImmediateAction1.1Isthereadedicatedandqualifiedsolderingexperton-site?是否有一个专门的，合格的现场焊接专家？Toensurereadilyavailableexpertise,thereshallbeadedicatedandqualifiedsolderingexpertonsite.必须有一个专门的，合格的现场焊接专家，以确保随时有专业知识可用。Thisindividualshallbeafull-timeemployeeandthepositionshallbereflectedintheorganizationchart.此人必须是一个全职雇员，其岗位应体现在在组织结构图。Ajobdescriptionshallexistidentifyingthequalificationsforthepositionincludingmetallurgicalandsolderingknowledge.该岗位必须有资格要求，需包含焊接知识的金相学（冶金）的知识。Thequalificationsshallincludeaminimumof5yearsexperienceinsolderingoperationsoracombinationofaminimumof5yearsofformalmetallurgicaleducationandsolderingexperience.资格必须包括至少5年的焊接作业工作经验或同时有5年的正式金相学（冶金）教育及焊接经验。1.2Doesthesolderingorganizationperformadvancedqualityplanning?组织针对焊接进行先期质量策划？Theorganizationshallincorporateadocumentedadvancequalityplanningprocedure. Afeasibilitystudyshallbeperformedandinternallyapprovedforeachpart.组织必须有文件化先期质量策划程序。每个型号都必须进行可行性并批准。Similarpartscanbegroupedintopartfamiliesforthiseffortasdefinedbytheorganization.组织可以把类似的型号定义为一个系列。Afterthepartapprovalprocessisapprovedbythecustomer,noprocesschangesareallowedunlessapprovedbythecustomer. Thesolderingorganizationshallcontactthecustomerwhenclarificationofprocesschangesisrequired. Thisclarificationof processchangesshallbedocumented.客户核准PPAP后的制程变更必须得到客户的批准。当客户要求对变更进行澄清时，焊锡组织必须联系客户。对于变更的澄清必须记录在案。1.3AresolderingFMEA'suptodateandreflectingcurrentprocessing?焊接FMEA的是否是最新的并反映当前的制程？TheorganizationshallincorporatetheuseofadocumentedFailureModeandEffectsAnalysis(FMEA)procedureandensuretheFMEA'sareupdatedtoreflectcurrentpartqualitystatus.组织应必须有一个文件化的失效模式与效应分析（FMEA）程序，并确保对FMEA的及时更新反映当前产品质量状况。TheFMEAshallbewrittenforeachpartorpartfamilyortheymaybeprocess-specificandwrittenforeachprocess.必须对每个型号或系列建立书面的FMEA，或针对具体的制程按制程别建立FMEA。Inanycase,theyshalladdressallprocessstepsfrompartreceipttopartshipmentandallkeysolderingprocessparametersasdefinedbytheorganization.不管采取何种方式，必须包含从收料到发运的所有过程步骤并包含组织定义的所有关键焊接过程的的焊接工艺参数。Across-functionalteamshallbeusedinthedevelopmentoftheFMEA. Allspecialcharacteristics,asdefinedbytheorganizationanditscustomers,shallbeidentified,defined,andaddressedintheFMEA.FEMA的制定必须采取多功能团队合作的方法。所有组织或客户定义的特殊特性，必须被识别，定义，并体现在FMEA中。1.4Aresolderingprocesscontrolplansuptodateandreflectingcurrentprocessing?焊接过程控制计划是否是最新的并反映当前的制程？TheorganizationshallincorporatetheuseofadocumentedControlPlanprocedureandensuretheControlPlansareupdatedtoreflectcurrentcontrols.组织必须有文件化的控制计划程序，并确保控制计划及时更新以反映当前的管控。TheControlPlansshallbewrittenforeachpartorpartfamilyortheymaybeprocess-specificandwrittenforeachprocess.必须对每个型号或系列建立书面的控制计划，或针对具体的制程按制程别建立控制计划。Inanycase,theyshalladdressallprocessstepsfrompartreceipttopartshipmentandidentifyallequipmentusedandallkeysolderprocessparametersasdefinedbytheorganization.不管采取何种方式，必须包含从收料到发运的所有过程步骤并包含组织定义的所有关键焊接过程的的焊接工艺参数。Across-functionalteam,includingaproductionoperator,shallbeusedinthedevelopmentofControlPlans,whichshallbeconsistentwithallassociateddocumentationsuchasworkinstructions,shoptravelers,andFMEA's. Allspecialcharacteristics,asdefinedbytheorganizationanditscustomers,shallbeidentified,defined,andaddressedintheControlPlans.控制计划的制定必须采取多功能团队（包括作业员）合作的方法，并与所有的关联文件如工作指导书，流程单，FMEA一致。所有组织或客户定义的特殊特性，必须被识别，定义，并体现在控制计划中。SamplesizesandfrequenciesforevaluationofprocessandproductcharacteristicsshallalsobeaddressedconsistentwiththeminimumrequirementslistedintheProcessTables.针对过程和产品特性的评价的样本大小和频率体现在控制计划中，，还应当符合ProcessTables列出的最低要求。SpecialProcess:SolderingProcessAssessment(GeneralFacilityOverview)Section1-ManagementResponsibilityandQualityPlanningAssessmentThecontentsofallpublishedmaterialsarecopyrightedbytheAutomotiveIndustryActionGroupunlessotherwiseindicated. AllrightsarepreservedbyAIAG,andcontentmaynotbealteredordisseminated,published,ortransferredinpartofsuchcontent. Theinformationisnottobesoldinpartorwholetoanyonewithinyourorganizationortoanothercompany. Copyrightinfringementisaviolationoffederallawsubjecttocriminalandcivilpenalties. AIAGandtheAutomotiveIndustryActionGro