QC部培训教材

QCPage1of29ISOQC12QC12QC12QC12/Page2of2912345QC(SafQ)QE.IQCIPQCFQCCARVAR12312345Page3of29//SafQQC1/////234561234AQL5AC/REACRE6NnCriticalMajorMinor123Page4of294ANSI/ASQCZ1.4-1993MIL-STD-105E1SafQ/WI-10-030001--23,,S-1S-2S-3S-44AQLCRITICAL0.25MAJOR1.0MINOR2.55I,,,II67AC/REIIAQLAC/RE8AC/RE12000PCSIIMAJORAQL1.5MINORAQL4.04PCSMAJOR8PCSMINORIII2000KIIK125125PCSMAJOR1.5AC/RE5/6IIK10/11MINOR4.0MAJOR4PCS5PCSMINOR8PCS10PCSPage5of2921000PCSS-4MAJORAQL1.5MINORAQL4.0MAJOR1PCSMINOR3PCSS-4I1000FIIF20PCSMAJOR1.5AC/RE32PCS1/2IIF20PCS2/3MINOR4.020PCSMAJORMINOR12PCSMAJORMAJOR1PCS1PCSMINOR3PCS2PCS(WI-10-030001)GBGBGB/TPage6of2930.:,,electricshock,energyhazards,fire,mechanicalandheathazards,radiationhazardschemicalhazards.,,IEC,VDE,ULCSA.ULVDEUL,VDE,,VDE.:..(1)(spacingrequirements)UL,CSAVDE,,,.:;:.(2).(dielectrictestwithstand)250VacULCSA(HI-POTisolationtest)(3).(leakagecurrentmeasurement)ULCSA,1500Ω,5mA;VDE1.06,1500Ω150Nf.(4).(insulationresistance)VDE,SELV7.0MΩ,2.0MΩ,1500Vac.:SELV,(safetyextra-lowvoltagecircuit),42.4Vacpeak60Vdc;ELV:(extra-lowvoltagecircuit)42.4Vac60Vdc;(hazardousvoltage):42.4Vac60Vdc.(5).PC(PCboardrequirements)ULCSA,PCUL94V-2,VDE.HF-1HF-2,HF-2HBF;:5VV-0,V-0V-1,V-1V-2,V-2HB..SAFETYTEST&EVALUATION1.GENERALTEST(1)INPUTTESTA.:Page7of29I.Vin;II.;III.(normalmax.load);B.:Iin110%;(2).PERMANENCEOFMARKINGTESTA.:SAFETYMARKINGS,CAUTIONLABELS;B.:I.,MARKING15;II.,,15;C.:,MARKING,,;I:\Public\TestingStandardISOISOISOInternationalOrganizationForStandardizationISO90001.ISO9000:QMSQMS2.ISO9001:QMS3.ISO9004:QMS.ISO9000ISO9001ISO90011.,,2.,3.,,4.,5.,6.Page8of297.8.1QP01CorrectiveandPreventiveActionProcedure2QP02IncomingInspectionandTestProcedure3QP03In-ProcessInspectionandTestProcedure4QP04FinalInspectionandOutgoingQualityControlProcedure5QP05NonconformingProductControlProcedurQC12QC1QC2QC()331IQC32IPQC20%33FQC/34BOMWIBOM35LABEL1IQCLABELLABELPage9of292AQLIQCLABELMRBLABEL364MRBQC1.1AQL0.25(),1.0(),2.5()1.2:1.31.3.11.3.21.4:1.4.1ANSI/ASQCZ1.4(MIL-STD-105E/)2.1,2.2GB18004-79H14(h14),GB1184-80B2.32.4,2.52.6:,,,2.7WIPage10of293.13.23.2.1,,3.2.23.33.3.1,,3.3.2,,,3.3.3,3.43.4.1()3.4.23.53.5.1,,3.5.23.5.3(:)3.6,3.7,.,WI-10-040011WI-10-0400124.14.1.14.1.2:;:4.1.3:()0.15mm4.1.4,4.1.5::,4.2,:4.3(),4.44.54.5.1,4.5.2,Page11of294.5.34.6:,5.15.1.11.5,2,,1S,5.1.21,305.25.2.1BOM,5.2.25.2.35.2.4:5.35.3.1BOM5.3.2,:,;,;,5.3.35.3.4:5.45.4.1,5.4.2,:;;;;:ABS5.4.3,5.4.4,5.4.5:5.55.5.1,5.5.2,:,;;;:ABS5.5.35.5.45.5.5,WI-10-040003Page12of296.1,6.2,6.3,6.4,6.5:6.6,,6.7,,WI-10-040004WI-10-040009AQL1.,,,2.MIL-STD-105E:S-1S-2S-3S-4,3.,AQL,:MAJOR:1.0MINOR:2.04.:MIL-STD-105E:,:5./,6.,7.8.,9.,(AC),(RE),N:n:Ac:AQL:Re:IQC::INCOMINGQUALITYCONTROL:Page13of29IPQC::IN-PROCESSQUALITYCONTROL:FQC:FINALQUALITYCONTROL:OQC:OUTQUALITYCONTROL:QA::QUALITYASSURANCE:QC::QUALITYCONTROL:QC12QCQCQC1IQC2AIPQCPCBPCBBPCBIPQCBOMCPCB/PCB3FQC.4BOMP/O,WIPCBBOMPCB,WIBOM,WI5LABELAIQCLABELLABELBAQLIQCLABELLABELLABEL”6Page14of29PCB1.KM1=10-3K=10-6M1M=103K=1061K=10002.012345678901234567891001011021031041051061071081092%5%10%20%22010%47×105/4.7M5%311/4W1/2W2.34=×=1+Page15of29=1-2210%=221+10%=24.2=22(1-10%)=19.82219.8-24.2.12123FuFPF1F=106uF1uF=106PF41abc50V47uF2abc10310×103PF=104PF=0.01Uf0×××PF××PF4747PFPF3abc22322×103PF=0.022×106PF=0.022uFPage16of29HmHuh12341IN4148IN400123V3.3V,3.6V,4.3V12becebcIC12IC3IC5ICHZKHZMHZ27.145MHZ,27.125MHZPCBCOB12Page17of29345(WI-10-040002PCBPCBAWI-10-040007WI-10-040001)QC12QC1QC2331IPQC323334135FQCLABEL364QC12345Page18of29123456712]3456789101112:1.:A).:;B).:;C).::,,;();,2.:A).:(10-20MM),;B).:,;C).:(),;D).3.:,(),(),4.:A).:;B).:,,,400-1300kg/cm2C).::A.()Page19of29B.:A.B.:ABSABS,,,,(),475HIPS,,()ASAS,,,()PS.GP,,()A.B.SABS,,()KBS,PCPC,PMMA,,,()CA,,,PVCPVC,,,,EVAEVA,,,,,,PPPP,,,,(),,,POM,,PA,,HDPE,,,,()PE-HD,,PP1.()2.3.4.5.Page20of296.,7.8.9.1.A.B.C.D.2.A.B.3.4.5.6.7.8.9.,10.()11.12.A./B.1.A.(B.C.,,D.2.A.B.C.D.E.3.A.,Page21of29B.C.4.,,5.A.B.C.D.E.;6.7.,A.B.,8.9.,A.B.C.D.10.1.2.3.4.5.6.,,7.,,,1.A.,,B.C.D.E.2.Page22of293.1.()2.3.4.5.6.A.,B.7.1.A.B.C.D.E.F.,2.3.4.,A.B.C.D.E.5.6.A.B.C.D.,,1.2.,3.4.1.,2.A.B.C.,1.2.Page23of293.4.5.6.7.8.9.1.2.3.4.5.1.,,,2.3.1.2.1.2.3.4.5.6.,,7.8.,,9.10.11.,1.,A.B.C.2.,,3.A.Page24of29A.B.,,B.4.5.6.7.,A.B.,C.8.9.:,ABS475PPPEHDPEPVCEVA,,,,,,1MM,,,,,ANSI/ASQCZ1.4(MIL-STD-105E/)WI-10-040003QC1.2.QCQC/WIBOM1A/BCPage25of29DQC2AIIBCDQC3AB41212212223Page26of292412/LABEL412WI310-12”///LABEL/4///Page27of29///LABEL5AB2CDE661626364A0.10.20.20.20.20.20.20.20.20.30.30.30.30.30.30.50.7B0.51.01.01.01.01.01.01.01.51.51.51.51.51.51.51.52.0C1.02.02.52.52.52.52.52.53.03.03.03.03.03.03.03.04.010-12”Page28of29XYXYMM2OKMINORMAJORAAA-BBBBB-CCCCC-C+1.5C+20LABELPage29of29