必读QC验货指南

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Page1of401.检验类型(Inspectiontype):1.1Finalrandominspection最终随机抽样检验(FRI);1.2Electricalgoodsmayrequiredaduringproductioninspection(DUPRO)inspection.ThisrequirementwillbeagreedwiththeproductmanageratthebeginningoftheNPDprocess。(电器产品可能要做DUPRO验货,该要求将在新产品开发过程一开始由生产经理认可)2.适应范围(Applicablerange):AppliedtoallHomebaseproductpurchasedoutsideUKorEurope.(适应于Homebase在UK或欧洲以外购买的所有产品的验货)3.检验标准(Inspectioncriteria):3.1ANSI/ASQCZ1.4,generalinspectionsamplinglevelII,AQLasperthenatureoftheproduct,listedasbelow:Producttype产品类型CriticaldefectsMajordefectsMinordefectsWoodenKitchenware&Storage,WoodenAccessories,Furniture,BlindsandCurtainPoles,Baskets(Wicker,Seagrassetc),Handtools,Ironmongery,Doors,Flooring,Resintoiletseats,ChristmasTrees(non-optic)DoorMats,Wire/MetalKitchenAccessories,Tiles木制厨具及存储设备,木制配件,家具,窗帘和窗帘杆,篮子(由柳条,海草等制成),手工工具,铁器类,门,地板,树脂马桶坐圈,圣诞树(非光学),门垫,金属丝/金属做的厨房附件,瓷砖01.54.0LowRiskElectrical(seenote1),lightbulbs,SimpleTorches,FurniturewithGlass,Ceramic,Metal,Glass,Plastic,Candles,Non-GasBBQs,FormulatedProductsandTextiles,MainslampsandLightChains,MetalandResinfurniture.MetalandPlasticCurtainPoles,BatteryPoweredToys危险性较低的电器产品(见注释1),灯泡,简单手电筒,含玻璃的家具,陶瓷,金属,玻璃,塑料,蜡烛,BBQ(非燃气),用配方制造的产品和织物,灯和灯串,金属和树脂做的家具,金属和塑料做的窗帘杆,用电池供电的玩具01.54.0GasAppliancesandHighRiskElectrical(seenote2),LampsandLightChainswithaTransformer,AirCoolers,FanHeaters,OilFilledRadiators,Fans,WaterPumps,RechargeableTorches,PowerTools,FibreOpticChristmasTrees,ToysPoweredviaaTransformer燃气用具和高危险性的电器产品(见注释2),带变压器的灯和灯串,空气冷却器,暖风机,油散热器,风扇,水泵,充电手电筒,电动工具,光纤圣诞树,用变压器供电的玩具01.54.0Note1–Simpleelectricaldeviceswithouttransformers,motorsorelectroniccircuits.(注释1—无变压器、马达或电路的简单电器设备)Note2–Electricaldeviceswithtransformers,motors,electroniccircuitsandproductswithabatteryrechargingfeature.(注释2—有变压器、马达、电路的电器设备以及有电池再充电功能的产品)3.2ItshouldbenotedthatincertaincircumstancesotherAQLlevelsmaybeapplied.(有些情况下也可能采用其它的AQL等级)Page2of40定义3.3HomebaseRetailpackagingorPrimarypackaging:Thepackagingthecustomertakeshome.(零售包装或基本包装,即用户带回家的包装)3.4HomebaseInnercarton:Aninnercartonmeanscontaininganumberofprimarypacks,theninnercartonsarepackedintomaster/shippingcarton.(中箱:指含有多个基本包装、然后再装入运输卡通箱的内箱)3.5HomebaseTransitpackagingorSecondaryPackaging:Thepackagingisusedintransportingtheproductfromfactorytostore(运输包装,即将产品从工厂运到商场的包装)3.6HomebaseMulti-partitems:Largeproductispackedinto2ormorecartonsandeachcartonhasarticlenumber.(Multi-part产品是指产品分成2个以上的卡通箱包装,每个卡通箱上都有articlenumber)4.Quantitycheck(数量检查)Shouldbe100%Completedandatleast80%packedwhentheFRIisconducted..(FRI验货时,要求100%完成而且至少80%已包装)5.InspectionItem(检验项目)5.1Visualcheck(外观检查)5.1.1Workmanship:poorworkmanshipincluding:sharpedgesonmetalparts,poorcolourmatching,paintruns,misalignedlabels,soiledproductorpackaging,etc.(Someofthesemaybeshownasminordefects).无不良工艺,如金属部分有利边,色差,喷漆不良,标签未对准,产品或包装有污渍(其中一些缺陷可判为MINOR)5.1.2Productdescription,styleandcolour(againstHomebasespecificationandsignedcolourorsealingsamples).(产品描述,款式和颜色与Homebase的SPEC.、颜色号或客板相符)5.2LabelsandinstructionsasperHomebase’sexamples(标签和说明书与HBSPEC中的样本一致)5.3ShippingmarksasperHomebase’sspecification(箱唛与HB的SPEC要求的一致)5.4PackingincludingpackagingtypeanddescriptionasperHomebase’sspecification(包装类型和描述与HB的SPEC要求的一致)5.5Assemblycheck(5%ofsamplesize,accordingtoenclosedinstructions)(根据说明书做组装测试,数量为抽样的5%)5.6Barcodescannabletest(100%,条码扫描测试)5.7Productmeasurementcheck(5%ofsamplesize,asperthetolerancesintheHomebase’sspecification)(产品尺寸测量,数量为抽样的5%,结果在HB的SPEC.给定的公差范围内)Page3of405.8Cartondimensionandweightcheck(5%ofsamplesize,aspertheHomebase’sspecification)(卡通箱尺寸及重量检查,数量为抽样的5%,结果与SPEC的要求比较,如有误差,只需要REMARK在报告中,不需要ONHOLD报告)5.9Batchcodecheck(AspertheHomebase’sspecification)(批代码检查,与SPEC.描述的方法是否一致)6.10Droptest(落地测试)1cartonforallproductshippedinacartonexceptthatproductisinherentlyfragile(forexample;beingmadefromorcontainingglassorceramicmaterials)orlargeitemsoffurniture(forexample;tables,chairsandbeds).Itshouldbenotedthatformostproducts,failuretomeettherequirementsofthedroptestwouldnotnecessarilyconstitutearejectionoftheshipment.ItwillhoweverprovideHomebasewithanindicationofthelevelsofstocklosslikelytobeexperiencedduringhandlingandtransit.Ifalivepartisexposed,onelectricalitems(mainsprovidedwithaplug)afterthedroptest,thiswillbeconsideredasacriticalfailure.所有装在卡通箱内运输的产品做1箱,但易碎产品(如产品由玻璃、陶瓷制成或含玻璃、陶瓷材料)或者大型家具(如桌子、椅子和床)除外。对大多数产品而言,落地测试FAIL不必使出货REJECT,但可以让Homebase了解产品在搬运过程中可能遭受的损失。对于电器产品(带插头的电源),如果落地测试后带电部件裸露在外,判为CRITICAL。对于大型家具,如有可能,落地测试时垂直放置产品,推倒一次。DropTestProcedure(落地测试程序)1.Weighthecartonandrecordtheweight.(称卡通箱重量并做记录)2.Dropthecartonaccordingtoitsweightasshownisfollowingtable:(根据下表中卡通箱的重量相对应的跌落高度做落地测试)Weight(重量)DroppingHeight(跌落高度)0to10Kg1.0m10to18kg0.75m18to25Kg0.50m25kgandaboveStandpackageuprightandpushoveronce(垂直放置,并推倒一次)Recordthedroppingheightused.(记录使用的跌落高度)3.Sequenceofimpacttest(冲击测试)Step1:themostfragileface-3corner(2-3-5)(第一步:最容易受损的三个面相交的那个角,或2-3-5角)Topas1Farendas6Rightsideas2Manufacturer’sjointNearendas5Leftsideas4Bottomas3Page4of40Step2:theshortestedgefromthecorner(第二步:最短边)Step3:thenextlongestedgefromthecorner(第三步:较长边)4.Openthecarton,checkandreportifanyda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