GMS-缩短制造周期

StandardizationStandardizationShortLeadShortLeadTimeTimeContinuousContinuousImprovementImprovementBuilt-In-Built-In-QualityQualityPeoplePeopleInvolvementInvolvementSGM-GMSSGM-GMS缩短制造周期ShortLeadTime缩短制造周期SHORTLEADTIME不断改进ContinuousImprovement制造质量Built-In-Quality员工参与经营PeopleInvolvementSGM-GMS标准化StandardizationStandardizationStandardizationShortLeadShortLeadTimeTimeContinuousContinuousImprovementImprovementBuilt-In-Built-In-QualityQualityPeoplePeopleInvolvementInvolvementSGM-GMSSGM-GMS缩短制造周期ShortLeadTime缩短制造周期定义：ShortLeadTimeDefinition:Definition:Reducethetimefromtheplacementofanorderbythefinalcustomertothedeliveryoftheproductandreceiptofpayment.Therearethreetypesofleadtimethatcontributetotheshortleadtimeconcept.Theyare:(1)TotalLeadTime(receiveordertoreceivepayment)(2)ProductDevelopmentLeadTime(fromDocumentofStrategicIntent–DSItoStartofProduction-SOP)(3)ProcessLeadTime(fromrawmaterialtofinalassembly)(4)Fromfactorytocustomer.定义：缩短从最终客户下订单到交货收款的时间。在缩短制造周期的概念中有四种类型：(1)完整的制造周期（从收到定单到收到货款）(2)产品开发周期（从概念设计到生产开始）(3)工艺制造周期（从原材料到最后装配）(4)从生产基地到客户。StandardizationStandardizationShortLeadShortLeadTimeTimeContinuousContinuousImprovementImprovementBuilt-In-Built-In-QualityQualityPeoplePeopleInvolvementInvolvementSGM-GMSSGM-GMS缩短制造周期ShortLeadTime缩短制造周期目的：ShortLeadTimePurpose:Purpose:Toachievecustomerenthusiasmbydeliveringthecustomerhis/herproductmorequickly,whilemaintaininggoodquality.Ultimately,ourCompanybenefitsthroughcostreductionandincreasedcustomerloyalty.目的：在保证高质量的同时，通过更快地传递产品来获得客户热诚。最终，公司将受益于降低的成本和提升的客户忠诚。StandardizationStandardizationShortLeadShortLeadTimeTimeContinuousContinuousImprovementImprovementBuilt-In-Built-In-QualityQualityPeoplePeopleInvolvementInvolvementSGM-GMSSGM-GMS缩短制造周期ShortLeadTime9.供应链的管理SupplyChainManagement(4)7.拉动式系统PullSystems(6)5.有计划的发运/收货ScheduleShipping/Receiving(8)3.固定周期订货系统FixedPeriodOrderingSystem(5)1.简易的工艺流程SimpleProcessFlow(7)缩短制造周期的9个要素NineElementofShortLeadTime2.少批量包装SmallLotPackaging(15)4.受控的外部运输ControlledExternalTransportation(14)6.临时物料储存TemporaryMaterialStorageCMA(9)8.均衡定购车辆的生产计划LevelVehicleOrdersSchedules(3)StandardizationStandardizationShortLeadShortLeadTimeTimeContinuousContinuousImprovementImprovementBuilt-In-Built-In-QualityQualityPeoplePeopleInvolvementInvolvementSGM-GMSSGM-GMS缩短制造周期ShortLeadTimeNO.ELEMENTS要素#OfCalibrationStatements1SimpleProcessFlow简易的工艺流程6（2）2SmallLotPackaging少批量包装7（1）3FixedPeriodOrdering固定周期订货系统54ControlledExternalTransportation受控的外部运输85ScheduleShip/Receive有计划的发运/收货5（1）6TemporaryMaterialStorage临时物料储存8（4）7PullSystems拉动式系统5（1）8LevelOrderScheduling均衡定购车辆的生产计划3（1）9SupplyChainManagement供应链的管理410CalibrationStatementTotals要素汇总512008GMSSLT要素StandardizationStandardizationShortLeadShortLeadTimeTimeContinuousContinuousImprovementImprovementBuilt-In-Built-In-QualityQualityPeoplePeopleInvolvementInvolvementSGM-GMSSGM-GMS缩短制造周期ShortLeadTime1-1、简易的工艺流程SimpleProcessFlow(6)定义：以获得一个简易的物料与信息流为目的的流程Definition:Aprocesswhichincorporatesaconstantdrivetoattainasimplesequentialprocessflowofmaterialandinformation.目的：设计和实施这样一种工艺,这种工艺在优化成本,降低工序内库存和易发现问题的同时坚持“先进先出”这一原则并且具有可跟踪性,可视性,能缩短制造周期.Purpose:TodesignandimplementprocessesthatmaintainFIFO,allowtraceability,arevisual,reduceleadtime,easilydetectsproblemswhileoptimizingcost,andreducesinventoryandworkinprocess.StandardizationStandardizationShortLeadShortLeadTimeTimeContinuousContinuousImprovementImprovementBuilt-In-Built-In-QualityQualityPeoplePeopleInvolvementInvolvementSGM-GMSSGM-GMS缩短制造周期ShortLeadTime2、在制品及缓冲区受控,并被优化及目视化。（例如零件、装配、零部件等）Work-in-processandbuffersarecontrolled,optimizedandvisualized(e.g.parts,assemblies,components,etc.)1、先进先出这一原则体现在所有物料存储操作中FirstInFirstOutispracticedinALLMaterialStorageoperations.1-2、简易的工艺流程SimpleProcessFlow(6)3、目前的布局和流程利于直接,连续及简洁的生产/物料流转。.Layoutsandprocessesfacilitateadirect,continuousandsimpleproduct/materialflow4、为操作工设置安全、高效的零件摆放环境。Teammemberenvelopesaresettoallowsafeandefficientpartspresentation要求Requirements:StandardizationStandardizationShortLeadShortLeadTimeTimeContinuousContinuousImprovementImprovementBuilt-In-Built-In-QualityQualityPeoplePeopleInvolvementInvolvementSGM-GMSSGM-GMS缩短制造周期ShortLeadTime1-3、简易的工艺流程SimpleProcessFlow(6)先进先出须在所有的物料存储操作中实施。在制品缓冲区物料必须保持先进先出。在制品和缓冲区必须正确目视并与最大/最小控制流程相一致。所有按批生产的零件（如工位上预装分总成），其每次批量应近可能减少。在制品必须经常检查以确保其数量上的最小化与最优化。StandardizationStandardizationShortLeadShortLeadTimeTimeContinuousContinuousImprovementImprovementBuilt-In-Built-In-QualityQualityPeoplePeopleInvolvementInvolvementSGM-GMSSGM-GMS缩短制造周期ShortLeadTime1-4、简易的工艺流程SimpleProcessFlow(6)5、制造/仓储目视辅助设施(清单,屏幕,拉动卡等)要以简洁的格式存放于车间现场Manufacturing/warehousingvisualaids(i.e.manifest,buildschedules/runsheets,insideracklabels,etc.)arepresentontheshopfloorinasimpleformat.6、移动设备和生产/仓储设备支持简洁流程Mobileequipmentandproduction/warehousingequipmentfacilitatesimpleflowProductionvisualaids(manifest,StandardizationStandardizationShortLeadShortLeadTimeTimeContinuousContinuousImprovementImprovementBuilt-In-Built-In-QualityQualityPeoplePeopleInvolvementInvolvementSGM-GMSSGM-GMS缩短制造周期ShortLeadTime2-1、少量包装SmallLotPackaging(7)定义：确定,分配或设计合适