GMS工作场所组织

Draft9.0WorkPlaceOrganizationGMInternalUseOnly[date]p.1GlobalManufacturingSystemPrinciple:StandardizationElement:9WorkplaceOrganizationGM-GMSOperatingGuideline9.0WorkplaceOrganizationGlobalManufacturingSystemOperatingGuidelineDraft9.0WorkPlaceOrganizationGMInternalUseOnly[date]p.2GlobalManufacturingSystemCopyrightNotice©August,2000GeneralMotorsCorporation(GM).Allrightsreserved.Nopartofthismaterialmaybereproducedinanyformorbyanymethod(photocopy,microfilm,digital,etc.)withoutthewrittenpermissionofGeneralMotorsCorporation,educationalpurposesincluded.Draft9.0WorkPlaceOrganizationGMInternalUseOnly[date]p.3GlobalManufacturingSystemTableofContentsGM-GMSRelationship_______________________________________________________________________________4Definition__________________________________________________________________________________________5Purpose____________________________________________________________________________________________6CoreRequirements_________________________________________________________________________________7Benefits____________________________________________________________________________________________8ProcessOverview___________________________________________________________________________________9WasteIdentification____________________________________________________________________________105SOverview___________________________________________________________________________________11Step1:_________________________________________________________________________________Step2:_________________________________________________________________________________Step3:_________________________________________________________________________________Step4:_________________________________________________________________________________Step5:_________________________________________________________________________________1320232532RolesandResponsibilities___________________________________________________________________________38Summary__________________________________________________________________________________________39References__________________________________________________________________________________________RevisionLog_______________________________________________________________________________________4041Draft9.0WorkPlaceOrganizationGMInternalUseOnly[date]p.4GlobalManufacturingSystemGM-GMSRelationshipTheGM-GMSOperatingGuideline#9.0WorkplaceOrganizationsupportstheGM-GMSPrincipleofStandardizationincontributingtotheBusinessGoals.GM-GMS33ElementsBusiness5GoalsSafetyPeopleQualityResponsivenessCostCustomerEnthusiasmGM-GMSGM-GMSContinuousContinuousImprovementImprovementStandardizationStandardizationBuilt-In-QualityBuilt-In-QualityShortShortLeadTimeLeadTimePeoplePeopleInvolvementInvolvementGM-GMS5PrinciplesOperatingGuidelinesAddaLayerofImplementableDetailtotheGM-GMSElementsGM-GMS33OperatingGuidelinesStandardization:9WorkplaceOrganization10ManagementbyTAKTTimeContinuousImprovement:27ProblemSolving28BusinessPlanDevelopment29AndonConceptShortLeadTime:18SimpleProcessFlow19SmallLotPackaging20FixedPeriodOrderingBuilt-In-Quality:13ProductQualityStandards14ManufacturingProcessValidation11StandardizedWork12VisualManagement15InProcessControl&Verification16QualityFeedback/Feedforward17QualitySystemManagement21ControlledExternalTransportation22ScheduledShip&Receive23TemporaryMaterialStorage24PullSystems25LevelVehicleOrders26SupplyChainManagement30LeanFacilities&Equipment31EarlyDFM/DFA32TotalMaintenanceSystems33ContinuousImprovementProcess3Health&Safety4QualifiedPeople5TeamConcept6PeopleInvolvement7OpenCommunicationProcess8ShopFloorManagementPeopleInvolvement:1Vision,Values&CulturalPriorities2MissionDraft9.0WorkPlaceOrganizationGMInternalUseOnly[date]p.5GlobalManufacturingSystemDefinition定义Thesafe,clean,andorderlyarrangementoftheworkplaceenvironmentthateliminatesanythingthatisnotrequired,providesaspecificlocationforeverything,contributestohigherquality,andtheopportunitytostandardizeandincreaseefficiency.创造一个安全、整洁有序的工作环境，消除不必要的东西，每一件物品都有固定的位置，实现高质量，为标准化实施及效率的提高提供机会。Draft9.0WorkPlaceOrganizationGMInternalUseOnly[date]p.6GlobalManufacturingSystemPurpose目的Toputordertoandmaintaintheworkplacebymakingoutofstandardconditionsreadilyvisible.让所有与标准相违背的东西一目了然，易于暴露，从而实施工作场地有序化定置并实时加以维护。Draft9.0WorkPlaceOrganizationGMInternalUseOnly[date]p.7GlobalManufacturingSystemCoreRequirements核心要素1.WorkplaceOrganization(5S)Standardsaredeveloped,communicated,anddisplayedvisuallytoclean,organize,andmaintainasafeworkplaceandsurroundingenvironmentinallareasoftheplant,includingoffices.制定、沟通和目视工作场所布置标准（5S）来在工厂所有区域包括办公室维持一个洁净、有序、安全的工作场所和周边环境。2。Employeesparticipateinthedevelopmentandimplementationofthestandardsfortheworkprocessandenvironment.员工参与工作区域和环境管理标准的建立和实施。Draft9.0WorkPlaceOrganizationGMInternalUseOnly[date]p.8GlobalManufacturingSystem3。Workplaceismaintainedperstandardsequallyonallshifts.所有的班次共同遵守工作场所管理标准的建立和实施。4。Excessornon-essentialtools,equipment,material,andsalvageareeliminated.多余或不必要的工具、设备、物料和垃圾要从工作场所清除掉。