MSA-表格模板

REPEATIBILITYANDREPRODUCIBILITYANALYSISREPORTNONDESTRUCTIVETESTPLEASESPECIFYTHEFOLLOWINGPARAMETERSANDCOMPLETETHEFORMACCORDINGLYPARAMETERSAREK1NumberofTrialsMustbeeither2or33OKK2NumberofOperatorsMustbeeither2or33OKK3NumberofPartsCanbeanyvaluebetween2and1010OK'01PSW'!H6'01PSW'!A6'01PSW'!A21'01PSW'!A54'01PSW'!H54GAGEAPPROVED,USEITPartnumberPartnamePlant#REF!Characteristic599.97GagenumberCoordbyDDDTolerance0.1Units GagenamePhone#Tolerance(Tol)0.1GageECL/revisionN/ADateMay.12-2006OPERATORPARTRESULTSTRIAL#12345678910AVGA1919.975919.962919.94919.935919.935919.945919.96919.95919.94919.956A1919.949802919.976919.962919.941919.936919.932919.943919.962919.952919.942919.957A2919.950303919.976919.962919.941919.932919.935919.946919.961919.951919.941919.955A3919.95000Average919.97567919.962919.94067919.93433919.934919.94467919.961919.951919.941919.956XA919.95003Range0.0010.00.0010.0040.0030.0030.0020.0020.0020.002RA0.00200B1919.976919.962919.941919.935919.935919.945919.961919.951919.94919.955B1919.950102919.975919.961919.942919.934919.931919.946919.96919.951919.942919.953B2919.949503919.976919.962919.94919.935919.935919.947919.962919.954919.941919.956B3919.95080Average919.97567919.96167919.941919.93467919.93367919.946919.961919.952919.941919.95467XB919.95013Range0.0010.0010.0020.0010.0040.0020.0020.0030.0020.003RB0.00210C1919.976919.962919.94919.935919.935919.945919.96919.952919.941919.956C1919.950202919.976919.963919.942919.934919.934919.942919.963919.951919.942919.957C2919.950403919.976919.962919.941919.935919.936919.946919.961919.951919.942919.954C3919.95040Average919.976919.96233919.941919.93467919.935919.94433919.96133919.95133919.94167919.95567XC919.95033Range0.00.0010.0020.0010.0020.0040.0030.0010.0010.003RC0.00180PartAvg919.97578919.962919.94089919.93456919.93422919.945919.96111919.95144919.94122919.95544xPART=919.95017PartRangeRPART=0.04156R=RA+RB+RC/Noofoperators=0.00200+0.00210+0.00180/3R=0.00197XDIFF=[Max(X)ABC]-[Min(X)ABC]=919.95033-919.95003XDIFF=0.00030UCLR=R*D4=0.00197*2.580UCLR=0.00507LCLR=R*D3=0.00197*0.000LCLR=0.00000OPERATORNAMENOTE:TheTotalToleranceMethodshouldbeusedwhenthegageisusedforproductrelease.A宁Whenoutofcontrolconditionsexist,analyzethedataforGageacceptablity.ThetotalB毕variationmethodisgenerallyusedforvariationreductionactivities.C吴GOODUNTILGAGEECL/revisionCHANGEFROMDATASHEET:R=0.00197XDIFF=0.00030RPART=0.04156MeasurementUnitAnalysisBasedontheTOLERANCEMethodRepeatibility-EquipmentVariation(EV)EV=R*K1%EV=100[EV/Tol]EV=0.00600TrialsK1%EV=6.0033.05Reproducibility-AppraiserVariation(AV)AV=[(XDIFF*K2)2-(EV2/nr)](nparts,rtrials)%AV=100[AV/Tol]AV=0.00000OperK2%AV=0.0032.70Repeatibility&Reproducibility(R&R)%R&R=100[R&R/Tol]R&R=(EV2+AV2)%R&R=6.00R&R=0.00600PartVariation(PV)PV=RPART*K3PartsK3%PV=100[PV/Tol]PV=0.06732101.62%PV=67.32TotalVariation(TV)1.62TV=(R&R2+PV2)#REF!GAGEISACCEPTEDTV=0.06759AllrangesOKUsingTOLERANCEmethodUsingParttoPartvariationFilename:1583682061574/MSAEquivalenttoNAP4.5-1F-GRRNDCompliance:June1,2001Approval:December14,2000REPEATIBILITYANDREPRODUCIBILITYANALYSISREPORTNONDESTRUCTIVETESTPLEASESPECIFYTHEFOLLOWINGPARAMETERSANDCOMPLETETHEFORMACCORDINGLYPARAMETERSAREK1NumberofTrialsMustbeeither2or33OKK2NumberofOperatorsMustbeeither2or33OKK3NumberofPartsCanbeanyvaluebetween2and1010OK'01PSW'!H6'01PSW'!A6'01PSW'!A21'01PSW'!A54'01PSW'!H54GAGEAPPROVED,USEITPartnumberPartnamePlant#REF!Characteristic599.97GagenumberCoordbyDDDTolerance0.1Units GagenamePhone#Tolerance(Tol)0.1GageECL/revisionN/ADateMay.12-2006UsingTOLERANCEmethodUsingParttoPartvariationDETERMINETHERISKPRIORITYNUMBER(RPN)FROMTHEFMEAASSOCIATEDBREAKPOINT=RPN#x%GRR/100WITHTHEDIMENSIONBEINGGAGED.TYPETHERPN#UNDERTHERPN#FIELDPROVIDED(RIGHT)ANDFOLLOWINSTRUCTIONOFUSAGEINNEXTROW:0.00=0.0x0.05998CONCLUSIONIS...GAGEAPPROVED,USEITNotes:Guidelinesforacceptanceofgagerepeatabilityandreproducibility(%R&R):UNDER10%ERROR:GagesystemOK10%to30%ERROR:Maybeacceptablebaseduponimportanceofapplication.Calculatebreakpoint=RPNx(%GageR&R/100)andcheckthatislessthan37.8and(%GageR&R)lessthan30%.Seenextpageforconclusionofusage.OVER30%ERROR:Gagesystemneedsimprovement.Identifytheproblemsandhavethemcorrected.919.91919.92919.93919.94919.95919.96919.97919.9812345678910AveragePartAverageRunChart宁毕吴0.005070.00.0010.0020.0030.0040.0050.00612345678910RangePartRangeChartbyoperator宁毕吴UCLrFilename:1583682061574/MSAEquivalenttoNAP4.5-1F-GRRNDCompliance:June1,2001Approval:December14,2000