GM-1927-16a-Steel-Blanking-Process-Audit

Auditor:Date:Supplier:Location:Duns:PartName:QuestionNumberQuestionRequirementsandGuidanceObjectiveEvidenceN/ASatisfactoryNotSatisfactoryNeedsImmediateAction1Isthereahistoryofqualityissues?Checkthe13monthand8weekhistoryforPRRsinGQTS.2DoesthesupplierunderstandanduseDrillDeepandReadAcross?Ref.GM1927.3AreallPPAPandR@Rrequirementscomplete?Ref.AIAGPPAPmanual,GP94Arethecontracturalresponsiblitiesoftheblankerdefinedforallblanksbeingprocessed?ConfirmwhethertheprocessorcontractfortheblankisTier2,Tier1,ordualTier15Aremeasuringdevicescalibrated?Checkfordocumentation.6Areproperworkinstructionsavailableforeachoperation?Aretheyfollowed?Conductlayeredaudit.Lookforevidenceofmanagementlayeredaudit.7Areoperatorsproperlytrained?Checktrainingrecordsforoperator'sleveloftraining,dateoftraining,andworkinstructiondateandlevel.8Isthereapreventativemaintenanceplanforalltoolsandequipment,i.e.beltchecksandrollcleaningandreplacement?Conductlayeredaudit.Lookforevidenceofmanagementlayeredaudit.9Isthereanadequatesupplyofsparepartsforallprocessmachinery?Checkinventoryandsupplychain.10Isthereareactionplanfordeparturesfromthestatedprocess?Checkfordocumentation.Lookforevidenceofmanagementlayeredaudit.11Isthereareactionplanforfailedqualitychecks?Checkfordocumentation.Lookforevidenceofmanagementlayeredaudit.12Areallsafetydevicesinplace,operatingproperly,andcheckeddaily?Checkworkinstructionsandlayeredaudits.13Areexposedandunexposedsurfacequalitiesusingdifferentcontrolplans?Checkforspecifcinspectionpracticesforexposedqualitysteel14Aretheredocumentedmaintenanceproceduresfortheblankwasheranddiesforexposedparts?Checkfordocumentation.Lookforevidenceofmanagementlayeredaudit.15Arematerialcompliancetestsdoneinanappropriate,onsitelab?Reviewlab,labequipment,procedures,anddocumentation.16Aretherespecificrequirements:Maxburr,Steelmakingdefects,CoilFlags(FeedForward),Flatness,BlankDimensions,ProductQualityStandards(PQS)andstoningoftopblankfordefects(forexposedsurfaceonly)?ReviewblanksetupsheetsandinspectioninstructionsGMSpecificProcessAuditSpecificProcessAudit:SteelBlankingAssessmentVersion:InitialReleaseIssueDate:June1,20091of7Auditor:Date:Supplier:Location:Duns:PartName:QuestionNumberQuestionRequirementsandGuidanceObjectiveEvidenceN/ASatisfactoryNotSatisfactoryNeedsImmediateActionGMSpecificProcessAuditSpecificProcessAudit:SteelBlankingAssessmentVersion:InitialReleaseIssueDate:June1,200917PackagingInstructionstoinclude:Pallettype,Palletcleanliness,Blanklocationonpallet,Quantityofblanksonpallet,PinlocationsandTorque,Bandinglocation,Tagging/Labeling,andPalletmaterialcoveringifany?Reviewpackagingsetupsheetsandworkinstructions18Istherecleartraceabilityofblanksfromsteelmilltocustomerplant?AreAIAGcomplianttagsusedwithmillcoilidentificationandmaterialpropertiesontheshiptags19Isthereashipping,lastlook,auditforconformancetorequirementsandcleanliness/safetyoftrucks?Checkfordocumentation.Lookforevidenceofmanagementlayeredaudit.20Ispercentyieldreviewdoneoneachcoiltogatherdatatoimprovequality?DataonID/ODscrapandmilldefectsdocumentedoneachcoilandusedforproblemsloving21Israwmaterialandfinishedgoodsstoredandstackedproperlytopreventdamage?Singleheightstackingofexposedcoils,4highstackingofexposedblanksallowedthatareprotectedbyshockpaper22Isacapable2sidedinspectionprocessavailableforexposedblanks?Permanentinspectionstandsandabilitytoproperlyviewthesteelonbothsides.Abilitytorejectdefectiveblanksfromtheprimestack23Doestheprocesorhaveasystemtomanageleftandrightblankinventory?Arequalityandtaggingrequirementsdefinedforflippingblankstobalanceinventory2of7Auditor:Date:Supplier:Location:Duns:PartName:QuestionNumberQuestionRequirementsandGuidanceObjectiveEvidenceN/ASatisfactoryNotSatisfactoryNeedsImmediateActionGMSpecificProcessAuditSpecificProcessAudit:SteelBlankingAssessmentVersion:InitialReleaseIssueDate:June1,2009DateVersionChangeHistoryChangeSummaryAuditOwner:RickBoudry3of7ProcessPerformanceSUPPLIERACTIONPLANREPORTRev.71/7/02SupplierStartDate:LocationRev.Date:DunsGradDate:CommodityProgram:Preparedby:GGreen-TaskCompletedonTimeYYellow-TaskMayBeLateRRed-TaskisLateWWhite-TaskRe-Timed,NoStatusBBlue-TaskStatusisIncorrect/NotUpdatedOnTrack(BoldBox/NoColor)TOTALTOTAL00ITEMPriorityGroupACTIONITEMACTIONLEADERDATEOPENEDTARGETCLOSEDATEACTUALCLOSEDATELASTUPDATE123456COUNTERMEASURES10203040506070809100120130140150160170180190200210STATUSCreativityTeam:SQESQEPhone&Fax#:Manager:Group:OldestMostRecent1583781280510Printed:2020/3/9Page4of7ProcessPerformanceSUPPLIERACTIONPLANREPORTRev.71/7/022202302402502602702802903003103203303403503603703803904004104204304404504604704804905005105205305401583781280510Printed:2020/3/9Page5of7IfthequestionisnotapplicablethentheauditorshallplaceacheckmarkintheN/AAssessmentcolumn.NeedsImmediateActionissuesshallbeaddressedpriortotheauditorleavingthefacility.IfthequestionisnotapplicablethentheauditorshallplaceacheckmarkintheN/AAssessmentcolumn.IftheobservedevidenceisincompliancetothequestionthentheauditorshallnotetheevidenceintheObservedEvidencecolumnandplaceacheckmarkin