Auditor:Date:Supplier:Location:Duns:PartName:QuestionNumberQuestionRequirementsandGuidanceObjectiveEvidence(thissectiontobecompletedbytheSQEwhileonsiteatthesupplierandconductingtheaudit)N/ASatisfactoryNotSatisfactoryNeedsImmediateAction1Areemployeestrained?是否有对员工培训?Reviewemployeetrainingrecords.Reviewmatrixshowingemployeesauthorizedtoworkinspecificproductioncells(basedontrainingrecords)。检查员工培训记录。检查特殊生产岗位展示的员工举证图。2Isthereadedicatedandqualifiedexpertonsite?现场是否有一个专业的、合格的专家?Allproductionshiftsshouldbesupportedwiththequalifiedpersonnel。所有生产管理需要有人才的支持。3Areplantcleanliness,housekeeping,environmentalandworkingconditionsconducivetocontrolandimprovedquality?车间的清洁、卫生、环境和工作条件有利于质量控制和改进?Suppliershouldevaluatesuchconditionsandtheireffectonquality.Ahousekeepingpolicyshallbeclearlydefinedandexecuted.Thefacilityshallbereviewedforconditionsthataredetrimentaltoqualityprocessing(5Sauditisrecommended)。供应商应该评价此条件以及对质量的作用。一个卫生方针必须清晰地定义和履行。设备条件必须被评价是否不利于质量(5S审核记录)4Arethereproperprotectionsagainsthazardouschemicalsandenvironments?是否有适当的保护措施,对危险化学品和环境?Theworkplaceandoperatorshavetobefreeofthehazardouschemicalsandenvironments.车间和操作员必须远离化学品和环境。5IsPMprogramimplemented?是否有一个产品管理程序被执行?ReviewPMrecords.Aretherecordsup-to-date?产品管理评审记录,记录是否为最新?6Isthereasysteminplacetoreviewandaddresssupplierrelatedconcerns?是否有一个适当的系统,用于评审和处理供应商相关问题?Thefacilityshalldocumentsupplierrelatedconcernsalongwithactionplans.该设施应记录与供应商相关的问题连同行动计划?Version:InitialReleaseIssueDate:November18,2011GMProcessAuditProcessAudit:AluminumExtrusionGeneral(一般性的)Assessment1of14Auditor:Date:Supplier:Location:Duns:PartName:QuestionNumberQuestionRequirementsandGuidanceObjectiveEvidence(thissectiontobecompletedbytheSQEwhileonsiteatthesupplierandconductingtheaudit)N/ASatisfactoryNotSatisfactoryNeedsImmediateActionVersion:InitialReleaseIssueDate:November18,2011GMProcessAuditProcessAudit:AluminumExtrusionGeneral(一般性的)Assessment7Isthereasysteminplacetoreviewandaddresscustomerconcerns?是否有一个适当的系统,用于评审和处理客户相关问题?Thefacilityshalldocumentcustomerconcernsalongwithactionplans.该设施应记录与客户相关的问题连同行动计划?8Aretherestandardizedworkinstructionsforeachoperation?是否有标准化作业指导书为每个岗位?Reviewjobinstructions.SiteProcedures/ControlPlan.Reviewworksheetsandverifyvisualsareinplace.审查作业指导书,现场规程/控制计划,审查工作表和可视化验证在相应的位置。9IstheCPup-to-dateforallprocesses(extrusion,fabrication,aging).CP是否最新的且涵盖每个工序(挤压、加工、时效)。VerifyifControlPlancoversallprocessandproductcharacteristicsforallprocesses。请提供证据,若CP和产品特性涵盖所有工序。10IstheFMEAup-to-dateforallprocesses(extrusion,fabrication,aging)?FMEA是否为最新的且涵盖所有工序(挤压、加工、时效)。VerifyFMEA(highRPN,occurrence,detection,severity)证据(高风险、发生率、探测度、严重度)11Doesthesupplierperformadvancedqualityplanning?供应商是否执行APQP?APQPevidence。APQP证明文件12IsLayeredAuditimplemented?分层审核是否被实施?ReviewLayeredAuditSheet.审查分层审核表13Aremanufacturingobjectivesreviewedbythemanagement?管理者是否参与评审生产目标?Evidencethatmanagementreviewsmanufacturingdata。管理评审生产数据的证据。RawMaterials(原材料)2of14Auditor:Date:Supplier:Location:Duns:PartName:QuestionNumberQuestionRequirementsandGuidanceObjectiveEvidence(thissectiontobecompletedbytheSQEwhileonsiteatthesupplierandconductingtheaudit)N/ASatisfactoryNotSatisfactoryNeedsImmediateActionVersion:InitialReleaseIssueDate:November18,2011GMProcessAuditProcessAudit:AluminumExtrusionGeneral(一般性的)Assessment14Isthereaprocessinplacetoidentifyrawmaterials?是否有一个适当的流程确定原材料?Reviewidentification(labels)ofrawmaterials。审查原材料标识(标签)15Arerawmaterialscertified(castingprocess)?原材料是否被认证(铸造过程)?Reviewmaterialcertificationsforrawmaterials。审查原材料的材料认证书16Arerawmaterialsstoredinmoisturefreearea(castingprocess)?原材料是否存放于干燥的地方(铸造过程)?Inspectrawmaterialstoragearea。检查原材料存储区。17Iseachbilletidentified?是否每一个坯锭是可识别的?Evidenceofstampedidentification(alloyid,heat/castid)盖章识别的证据(熔炼号,热处理/浇铸号)18Isthedieconditionverifiedafterorbeforeeachproductionrun?是否模具的状态被证实的在批产前或后?ReviewdiePM,inspectionrecords(dieorproduct)审查模具生产管理,检验记录(模具或产品)。19Ismaterial(billets)certified?是否材料(坯料)被证实的?Reviewchemistry,dia&length。审查化学过程,直径和长度。20Isthebilletholdtimecontrolledandrecorded(priortoextrusionprocess)?是否对坯料保存时间控制及记录(挤出工序前)?Verifyspecifiedmax&mintimeinthepreheatoven.Howisitcontrolled?核查特定的最大与最小的烤箱预热时间。是如何控制的?21Isthebillettempcontrolledandrecorded(priortoextrusion)?是否对坯料温度控制与记录(挤出工序前)?Verifyspecifiedmax&mintemp.Howisitcontrolled?核查特定的最大和最小温度值,是如何控制的?22Istheextrusiondieidentified?是否挤压模具可被识别的?Reviewthedienumber,revision#,processsheet。核查模具编号、版本、流程卡。23Isthecontainertemperaturemonitored?容器温度是否被监测?ReviewControlPlan,processsheets(dietemperature)核查控制计划、工艺卡(模温)ExtrusionProcess(挤压过程)3of14Auditor:Date:Supplier:Location:Duns:PartName:QuestionNumberQuestionRequirementsandGuidanceObjectiveEvidence(thissectiontobecompletedbytheSQEwhileonsiteatthesupplierandconductingtheaudit)N/ASatisfactoryNotSatisfactoryNeedsImmediateActionVersion:InitialReleaseIssueDate:November18,2011GMProcessAuditProcessAudit:AluminumExtrusionGeneral(一般性的)Assessment24Isthealuminumextrusionexittempmonitored?铝挤压出口温度是否被监测?ReviewControlPlan,productparameters,measuringmethod核查控制计划、产品参数、测量方法。25Istheextrusionspeedspecifiedandcontrolled?挤压速度是否被定义和控制?