HybridandElectricVehicleSolutionsGuide2011➔SystemSolutionsforHybridandElectricVehiclesTableofContentsSystemSolutionsforHybridandElectricVehiclesTexasInstrumentsinAutomotiveApplications..........3IntroductiontoElectricTransportation................3WhyTI?........................................4SystemArchitectureofHEV/EV.....................4BatteryManagementIntroductiontoBatteryManagement..................5BatteryManagementSystems.......................6BatteryManagement:Applications...................7bq76PL536-Q1StackableMonitor,ProtectorandBalancerforThree-toSix-SeriesLi-IonCells........7bq76PL536EvaluationModule...................7PowerConversionSystemsIntroductiontoPowerConversion....................8DC/DCConverterUsingUCC2895...................9DC/DCConverterUsingC2000™Piccolo™MCUs.....10C2000™Piccolo™F2802xFamily...............10C2000™DigitalPowerDC/DCDeveloperKits......11ChargingandChargingInfrastructureIntroductiontoChargingandChargingInfrastructure....12AFE031IntegratedPLCAnalogFrontEnd............13PLCDeveloperKit...........................13TIPLCModemDevelopmentKit(TIPLCDK).......13ChargingSystems–ACLevels1and2(Onboard)......14ChargingSystems–DCLevel3(Offboard)............15AC/DCConverterwithPFCusingC2000™Piccolo™MCUs..16AC/DCDevelopmentKitswithC2000™MCUs...16-17WhyPiccolo™MCUs?........................17Piccolo™MCUsF2802xvs.F2803x.............18ControlSuite™Software.......................18PowerFactorCorrectionwithUCC........................19UCC28070Two-PhaseInterleavedConstant-Current-Mode(CCM)PowerFactor..............19MotorControlIntroductiontoDriveandMotorControl..............20SafeMotorControlwithTMS570ARM®Cortex™-R4F..21IntroductiontoFunctionalSafety....................22TMS570MCUDevelopmentTools...................23Start/StopFunctionIntroductiontoStart/Stop.........................24PowerManagementforStart/StopFunction...........24Start/StopFunctionUsingTIAnalogProducts.........25TPS40210BoostConverter....................25TPIC74100-Q1Buck-Boost-ConverterIntegratedSwitches..........................25TPS40090Four-ChannelMultiphaseBuckDC/DCController(orBoost)...............25Start/StopFunctionUsingtheC2000™Piccolo™MCU..26E-BikesandSmallTask-OrientedVehicles(STOVs)IntroductiontoE-BikesandSmallTask-OrientedVehicles(STOVs)................................27STOVProducts..................................28bq78PL116IntegratedGasGauge,ProtectionandActiveCellBalancingControllerforUpto16-SeriesLi-IonCells.........................28bq76PL102Dual-CellLi-IonMonitorwithActiveCellBalancing.........................28bq77PL900StandaloneandHost-ControlledBatteryProtectorforFive-to10-SeriesLi-IonCells..29bq77910andbq77908StandalonePrecisionProtectorforFour-to10-SeriesLi-Ion/PhosphateCells......29bq78412Pb-AcidBatteryState-of-ChargeIndicatorwithRun-TimeDisplay.................30bq77PL157AStackableOvervoltageProtectorforThree-toSix-SeriesLi-IonCells......30DRV8312-C2-KITMotorDriverICs...............31DRV8301BrushlessDCMotorPre-DriverwithDual-ShuntAmplifiersandaBuckConverter.......31DigitalMotorControlforE-Bikes,ScootersandSTOVsEvaluationModule..................32C2000™High-VoltagePFCandMotorControlDeveloperKit................................32MicrocontrollerProductOverview................33IsolationandAnalogProductsIntroductiontoTIIsolationProducts.................34ISO72x–Isolation...........................34ISO1050IsolatedCANTransceiver...............34ISO7221CxxDual-Channel,1/1,25-MbpsDigitalIsolator...............................35ISO55xxIsolatedGateDriverFamily.............36AMC1203IsolatedADC(1-Bit,10-MHz,Second-Order,IsolatedDelta-SigmaModulator)................36AnalogProductsOverview.........................37➔3SystemSolutionsforHybridandElectricVehiclesTexasInstruments2Q2011TexasInstruments(TI)iscommittedtoprovidingsuperiorcost-efficientsolutionstothetransportationmarket,alongwithexcellentproductdocumentation,on-timedeliveryandconformancetospecifications.TIsupportstransportationindustryrequirementsandcontinuestoaddtoourtransportationportfolio.Withmorethan30yearsofexperienceservingcustomerswithdemandingrequirements,TIcanhelpyouachievethequality,reliabilityandcostgoalstosucceedintoday’smarketplace.TIisfullycommittedtoautomotivequality;wehaveadedicatedqualityorganizationandazero-defectstrategyinplace.WeareTS16949certifiedandapreferredsuppliertomajorcarmanufacturers.SystemSolutionsforHybridandElectricVehiclesTexasInstrumentsinAutomotiveApplicationsElectrictransportationisnotanewphenomena;infact,theconcepthasbeenaroundformorethan100years.However,givengrowingenvironmentalsensitivities,long-termsupplyconcerns,fossilfuelpricesandimprovedtechnology,thereisastrongmotivationtofurtheracceleratethismarketsegment.Governmentregulationslikethe130-g/km(andfutureplanned95-g/km)CO2averageemissionlimitsforcarmanufacturersinEuropearealsocatalystsbehindnewelectrifiedtransportationalternatives.Withtheadoptionofmoreelectr