光亮的高品质工具钢带

光亮的高品质工具钢带BrightstripforqualitytoolsPage8/第8页„2光亮的高品质工具钢带BrightstripforqualitytoolsRobertEbnerDearbusinesspartners,Dearcolleagues,Afterarecord-settingyear,theglobaleconomiccrisishasfinallycaughtupwithus,expressingitselfinsignificantlyfeweror-ders.Whatcanwedoaboutit?Ontheonehand,wehavetore-examineourconceptsandcoststructures-teamsarecurrentlyhardatworkatthisforourmajorproducts(bellannealers,continuousannealinglinesandpusher-typefurnaces)-inordertomakethesefacilitiesevenmoreattract-iveforourcustomers.Ontheotherhand,researchanddevelopmenthavetocontinuetomakeprogress.Agoodexampleistheworld'slargestHICON/H2®bellannealerfa-cilityformediumsteelstrip(orderedbyBöhlerUddeholm),whichisthefirsttoharnesstheenergyofacoolingchargetopreheatanewcharge.Whencombinedwithalargercentralrecuperator,thisprocessallowsa30%reductioninnaturalgasconsumption.Theas-sociatedCO2emissionsofcoursealsodropby30%.Ourlabcarefullyevaluatedthevariousheattransferratesintheheatexchangingandheatingbells,whichalsoresultedinacloseto20%increaseincoolingbellefficiency.Thisfacilityalsoincorporatesasystemtorecyclesomeofthepro-cessatmosphere(hydrogen),whichtranslatesintoasavingsofmorethan40%.Allinall,operatingcostsaresignificantlyreduced,andtheadditionalworkrequiredfortheaddedfacilitycomponentspaysforitselfinlessthanthreeyears.Similarconceptsarebeingdevelopedforthefurnacesectionsofourcontinuousannealinglines:hydrogenrecyclinghasbeenimplemen-tedatseveralverticalstrandannealers,andweareworkingwithourpartnerstodesignmorecompactstriphandlinggear.Thequalityofthefinalproductplaysamajorroleinhardeningandtemperinglines,especiallytheflatnessoftheleveledandtemperedstrip.Quenchtechnology(thick,widestripinamoltenmetalbath,thinandmedium-thicknessstripofamediumwidthinahydrogenjetwithsubsequentstraightening)isalsobeingintensivelyinvesti-gated.亲爱的同仁们，商业伙伴们：艾伯纳公司在经过了一个创纪录的丰收年后，最终还是受到了全球经济危机的影响：表现出来的情形就是定单的大幅度减少。对于目前所面临的情况，我们能为此做些什么呢？一方面，我们要对主要产品的设计理念与成本结构进行重新审视，包括罩式退火炉，连续退火线以及推进式炉等。为使我们的设备对客户更具吸引力，目前我们的团队正在为此而努力。另一方面，新技术的研发工作仍要继续，并要取得进步。一个最好的例子就是世界上最大的HICON/H2®罩式退火炉设备（奥地利BöhlerUddeholm公司订购，用于处理中等宽钢带），这也是第一个用冷却料卷的热量预热新的钢带卷。同时该设备也结合了更大的中央换热器，这使得处理过程中的天然气消耗量降低了30%。当然，与此相关的CO2等废气的排放量也相应的减少了30%。我们的实验室目前也正在仔细的评估在各种情况下热交换器以及加热罩中的热传导率，这可相应的使冷却效率提高将近20%。该设备也综合了一个对一些过程气氛（氢气）进行循环的系统，这可节省超过40%的过程气氛使用量。总之，运行成本被大大降低了，即使为此增加了新的设备部件与工作量，但三年之内，其所赚得的利润便可抵消这一增加。类似的理念也应用在了我们连续退火线的炉子设备的研发中：氢气循环系统已应用在了几个我们的立式光亮退火炉中，同时我们也正与客户合作研发使钢带贴合更紧密的钢带传动装置。在处理包装钢带的调质线中，最终的产品质量起着决定性作用，尤其是钢带经过平整与回火后的平直度非常重要。现在我们正在对针对这一点的淬火工艺（厚宽带在熔融金属池中进行淬火，厚度为薄或中厚的中宽带在后续平整工序中应用氢气喷射器进行淬火）进行集中而大量的调查研究。HICON®JournalWeatheringtheeconomyWithinnovationsanDthesuPPortofourcustomersCONTENTS目录6ALUMINUMProfileofafurnace型材热处理炉AlerisAluminumDuffelB.V.B.A.,Belgium爱励铝业迪福公司/比利时2Editorial卷首语Weatheringtheeconomytogetherourcustomers经济危机下艾伯纳的锐意创新与鼎力支持—致艾伯纳的客户18AUTOMATIONSTEELHigh-techdecarburization高科技脱碳ArcelorMittalFrydek-Mistek,a.s.,CzechRepublic阿赛洛米塔尔Frydek-Mistek公司/捷克12TechnicalPaper技术报道Pcsvisualfurnaces®6VISUALFURNACES®6过程控制系统28TURKEYENVIRONMENTEnvironmentaltechnology环境工艺学Technology&Environment技术与环境24Bridgebetweeneastandwest东西方的桥梁countryrePort/国家报道Turkey/土耳其INTERNET®-Journal-Contents.请登陆我们的网站了解有关热处理设备的文章以及作者的联系方式。并按以下顺序进行点击查看文章“出版物-HICON®-期刊-详细内容”。CONTENTS目录10STEELSTEELPhilosophyofefficiency效率之理CustomersaboutEBNER/艾伯纳客户TrafilerieIndustrialiS.p.A.,ItalyTrafilerieIndustrialiS.p.A.公司/意大利8Brightstripforqualitytools光亮的高品质工具钢带InacS.p.A.,ItalyInacS.p.A.公司/意大利22COPPERALLOYEBNERASIAAsia´slargestHICON/H2®bellannealerfacilityforwire亚洲最大的hicon/h2®罩式退火炉设备AutocraftIndustrial(Shanghai)Ltd.,China奥达科金属制品（上海）有限公司/中国20SuccessfullypavingthewaytoJapan铺就到日本的成功之路MitsubishiShindohCo.Ltd.,Japan三菱伸铜株式会社/日本NEWSFLASH30NewsFlashNewordersforEBNER新闻艾伯纳新订单2009/10-TradeShowDiary/艾伯纳公司展会EBNERIndustrieofenbauGmbHRuflingerStraße111/4060Leonding,AustriaTel.:(++43)732/6868-0Fax:(++43)732/6868-1000E-Mail:[e-mail]„5CONTENTS目录RobertEbnerYourstruly/您忠诚的ChiefExecutiveOfficer,ChairmanoftheBoard总裁eDitorial/卷首语Agreatdealofouractivitiesdealwiththecontinueddevelopmentoftechnologywhichweintroducedmanyyearsago(siliconelectri-calstrip)andwhichwejustrecentlybecameinvolvedin(galvanizinglines).Afull-scaleproductionfacilitytohightemperatureannealgrain-orientedtransformerstripcoils,knownasHITT®(HighTemperatureTechnology)bellannealersusing100%hydrogenatupto1200°C,hasbeenverysuccessfulincontinuousoperationinourlab.Therehavealsobeenexperimentalcontinuousannealsofgrain-orientedtransformerstripandnongrain-orientedsiliconsteelstrip.Weofferveryinterestingheatingdesignsfornewandexistinggal-vanizinglines,suchasdouble-P-typeradianttubeswithburnersandrecuperatorsinasingleunit.Atestingfacilityhasbeenbuiltinourlab.Ofcourse,wehavetomentionourEBNER-designedandpa-tentedrapidjetcooler,whichhassuccessfullybeeninoperationformorethantwoyears.Toroundoutthisoverview,letmejustmentionourworkinenteringnewandfutureareasofgrowth,suchasphotovoltaicsystemsandtheprodu