模具专业术语

模具专业术语AllinEnglish&ImperialUnit.全部使用英文和英制单位Arepartdimensionstoprintplusshrink?请检查内模尺寸有否乘缩水?AllwiresprotectedfromshaRPcorners?凡有电线通过的角位要改为R角，是否完成?Allreplaceablecomponentsmustbestandardcomponents.所有替换的元件必须是标准件。Addshotcounter?是否加啤塑总计器?Acomplicatedmouldwiththoroughdesignconsiderationtoovercomethenumerousdesigncontraints.一个复杂的模具，设计经过周详考虑，成功地克服了各种设计上的限制。Allmovingcomponentsshouldusehardenedsteel:allslidesshouldbeinstalledwithhardendorlubricatedalloywearplatesandgibs,andwithpositiveslideretainer.所有移动的零件应使用硬钢料，行位必须用硬垫板和硬线条，而且必须有限位及定位锁。BOMincludingwaterfittings,ejectors&customcomponents.BOM的内容应包含运水接头,顶针和自制的零件.BeCuforliftersifw/owatercircuits。若没有运水回路，斜顶为铍铜。Correspondingcomponentsmirroredatcore&cavity对应的部件在前、后模平面视图中镜像Checkpolishforlineofdrawfinish?有否省光就出模?CorepullslotmechanisminstalledandO.K.Cranecapacityandloadingclearance.模具须用多大吊机才可搬动。Conductmoldflow&moldwaRPanalysis.经流道及变形电脑模拟分析。Componentand/or3Dmoulddesigndrawing.散件图或3D模具图Coolinglessimportantwhendimensionsarenotimportant.若尺寸不重要，适量冷却也可。Combineatraditional4cavityedgegateanda4cavitiesreversegatemouldwhichhelptodoublethemouldingcapacityandreduceproductioncost.将一个标准四模腔大水口模具与一个四模腔倒转大水口模具结合成为一套可于同一大小的注塑机，生产量可增加一倍的层板模具，并且可降低成本。Canbeseperatedintotwoindividualmouldsformouldingintwodifferentmouldshops.此模具最大的特式是，可将模具分开变成两套，在不同地方生产，增加生产的灵活性。Consistsofallstandardmouldcomponentswhichfacilitatesmouldmaintenance.由于全套模具均利用模具标准零件制成，在维修及换零件上比较方便。Diedrawcalledout出模方向的标示Dimensionalltheopening,travel&clearance标出前、后模距离，滑动部件滑动距离和塑件脱离的位置DMEegr.Waterfittingsrecessedandmarked?是否使用DME运水接头及编号?Deliveryrightsideup,orintwohalves?开箱后是否容易吊出模具及是否分开前/后模运输?Eyeboltsizeandbalancein2sides吊模孔尺寸，平衡，4边都要有Ejectionstroke&slide,liftertraveldimensioned出行程、行位、斜顶行程的标注。Ejectionstudyiflifteradopted若有斜顶，做出分析。Ejectionextendedatthemost顶出到极限位置Ejectorguidepinsinstallation.顶针导柱的安装。Eyeboltsforinsertsmorethan50lbs.重量大于50lbs的镶件必须要有吊模孔。Edgegateorspruegaterequiringsecondaryoperationacceptable.边缘型或直入型水口都可以接受。4pointinHRCdifferenttolifterscontactingorcavitysteel.斜顶和与其接触的内模或镶件在硬度上有4度的差别(HRC)。水口及水口顶针的4倍放大视图，按实际尺寸标注。4Xsizesection,dimensionedtoreflecttheactualsize.General,safetyandhandling常规、安全和搬运要求Guidedejectionrecommendedformouldabove100tonsclampcapacity,ejectorpinsof1.5mmorsmaller,orejectorstrokelongerthan50mm.建设模具用于锁模力超过100吨的注塑机，或有1.5mm以下的顶针或顶出行程超过50mm时，应装上顶针板导柱。Guidepinclearedandvented?边钉插入模板有否顶着及加疏气空?Hotmanifoldwiredtoprintandchecked?热咀电线接位有否编号?Hornpinclearancehole?斜边与行位有否空间?Hydraulicactuatedslidetogetherwithelectricallimitswitch.行位采用油压推动，配合安全电制。Heatersfitted+0.002/-.000,leadstaggedandconnectedtoterminal.热嘴装配，电线源头、尾有否安装稳固。(+0.002/.000)Insertskeyedandnumberedtopreventincorrectassembly.镶件定位和编号以防止不正确的组装。Jawangle3deg.morethananglepins(25degree).斜面角度要比行位斜边角度大3度(25度)。Keepenoughspacetorunwaterlineatslide/lifter/majorinserts.在行位、斜顶、主要镶件处保留足够位置(空间)布置水槽。Lifteranglelessthan15degree.斜顶角度小于15度。Lifterrodsdia,lessthan1.斜顶杆直径不能少于1。Limitswitchintactandprotected.是否已安装限位制?Moldbaseandsteeldimensioned模坯和钢料号的标注Minimum5deg.forshut-off.斜顶镶件最小5度插穿。Mechanismforsequence动作机构是否正确?Moldsafetystrapsinstalledandpaintedred?是否已安装安全带及喷上正确颜色在模坯上?Mouldflowandsimulationshouldbecarriedoutforthebestgatelocation,fillinganalysis,pressuredistributionandheatdistribution.适宜应用模拟的模具注塑过程，注射分析、压力分布及温度分布以确定最佳入水位置、流道尺寸和疏气位置等。Mouldshouldbedesignedwithmaximumcoolingandwithappropriateamountofejectionpoints.模具在设计上要做到尽快冷却，上、下内模高温点应该有个别的冷却，应有适量顶针。Mouldshouldbeabletorunfullyautomatic.Largepartshouldbepickedupbyrobot.模具能够全自动生产，大的零件应由机械手拿出。MouldshouldbetestedtomeetadefinedCpkqualitystandard.模具经过测试，符合预定的Cpk质量标准。Mouldshouldhavesafetyfeaturestoprotectaccidentaldamage,incorrectassemblyandsetupofmould.模具应具备可以预防意外损害及错误安装等安全特性。Mouldhalvesrequiringaccuratealignmentofcoreandcavity,andshutoffshouldhaveappropriatepartlinelocks.上、下模需要精确配合或有擦位的地方，模具一定要有直身锁。Mouldrequiringheatingshouldhaveinsulatorplate.需要加热的模具，必须有隔热板。Mouldpreferredtorunautomatic;self-degatingwheneverpossible.模具最好能自动生产，模具尽可能自断水口。Noobstructionsonbuttomsurfaceofmold?模具必须稳定位置如有凸出物请加脚座，是否完成?Overallmoldsizeofthemoldbase&shutheight模坯长宽和模厚(模架的长宽)OutletsaccessibleandmarkedINOUTandNUMBER?出入水位有否打上IN、OUT字码?Protrudingitemsshownandprotected。画出突出部件并做好保护。Partinglineattheacceptablesurface.合模分布在合理可接受的表面。Putwaterlineasmuchaspossible/whereverpossible。尽可能布置多的运水。Putwaterlineforslide/lifter/insertwhereverpossible.尽可能在行位、斜、镶件布置运水。Partinglineclearedandreleasedproperly?分模线是否正确?Properlocatingringanddiameter?定位圈尺寸及直径是否正确?Properradiusandorificeonspruebushingandkeyed.唧嘴R及管钉是否正确?Partlinelockrecommendedwhenthereisshutoff.当有擦位时，最好有直身锁保护。Protrudingitemsshownandprotected.如有零件凸出，模坯请加保护物。ProperK.O.holessizeandlocation.顶棍孔尺寸及位置是否正确?Runnerstobebalanced.流道必平衡。Runnerscrosssectiontypeandsizeasperstandard.流道切面形状和尺寸符合标准。Runnerandpartsshouldbeejectedautomatically.Multipleejectionshouldbeavoided.顶出方法可使流道与产品自动掉下，避免运用多次顶出方法。Sufficientviewandsection足够的视图和切面图SafetyStrapinred模块藏入模坯，要涂成红色。Standingsteelsupportedtokeepstable.加撑脚以保前、后模能平稳放置。Supportpillars50%partprojectionarea,steel:1040。撑头面积大于50%的产品投影面积，材料：1040.Safetystrapcleartiebar?锁模块与哥林柱冲突吗?Suckerwithreverse10deg.Undercut。10度倒扣的流道拉