60汽车行李箱盖&后背门设计培训资料

LIFTGATEANDDECKLIDDESIGN1.Introduction2.ReachZone3.Liftgate/DecklidDesign4.Hemming5.StandardsContentLiftgateisatermdesignatinganautomobiledesign,containingapassengercabinwithanintegratedcargospace,accessedfrombehindthevehiclebyasingle,top-hingedtailgateorlargeflip-upwindow.DodgeCaliber(compacthatchback)DodgeJourney(SUV)IntroductionGrandCaravan(minivan)JeepCommander(SUV)PTCruiser(wagon)IntroductionDecklidisatermcoveringoverthetrunkofmotorvehiclesthatallowsaccesstothemainstorageorluggagecompartment.Ahingeallowsthedecklidtoberaised,whiledevicessuchasspringsholditupintheopenposition.Sebring(sedan)300C(sedan)IntroductionDodgeChallenger(coupe)DodgeAvenger(sedan)DodgeCharger(sedan)IntroductionReinforcementHingeL/RReinforcementStrutL/RReinforcementWiperMountReinforcementLatchInnerPanelLowerInnerPanelUpperOuterPanelLiftgateAssemblyOverviewReinforcementPowerLiftgateLiftgateInnerPanelOverviewReinforcementBufferL/RReinforcementHingeL/RReinforcementLatchInnerPanelOuterPanelDecklidAssemblyOverviewDecklidInnerPanelOverview1.Introduction2.ReachZone3.Liftgate/DecklidDesign4.Hemming5.StandardsContentSmallFemaleManikin8mmofffromthefloortoaccountforshoe1508mm1903mm863.9mmSmallFemaleManikin8mmofffromthefloortoaccountforshoe1508mm(~59.4”)1903mm(~75”)SmallFemaleManikinSmallFemalewithstandingheightorstatureof1508mmwithoutshoe(5%ilefemale–*NHANES1999-2002data)•SmallFemalemanikinh-point(hipjoint)heightfromcurbgroundis863.9mm.•Smallfemalemaximumoverheadreachis1903mmfromground.04/13/2007SubTeamApproval03/22/2007RevisedDate(Level)SubTeamProposal04/13/2007SubTeamApproval03/22/2007RevisedDate(Level)SubTeamProposalSmallFemaleManikin8mmofffromthefloortoaccountforshoeCurbGroundline1903mm(~75”)863.9mmSmallFemaleManikin-MaximumReach1875mm(73.8”)LargeMaleLargemalewithminimumstandingheightorstatureof1875mm(73.8”)includes25mmheelofshoe(1850mmwithoutshoe)Approximatelyhalfofthevehicletesteddidnotexceedtheopenliftgateheightof1875-1880mmAbout6%ofthevehicledidnotexceed1909mm(NHANES95thmalestaturewithshoes)Halfofthecurrentcorporateliftgatewalkunderheightdoesnotexceed1875mm.Largemalewithstatureof1850mm(72.8”)representsa90th%ilemalebasedon*NHANES1999-2002anthropometrydata.LargeMaleh-point(hipjoint)heightfromgroundis1020.5mm.CG95thMaleStandingw/Shoe–1875mm(~74”)(1962H.E.W–PreviousGuideline)Thecurrentpopulationdatashowsthat95thMalestatureis~29-34mmgreaterthancurrentChryslerGroupGuidelinebasedonNHANESData1909mm(~75”)Stature=1884mm(95th%ile)NHANES1999-20013-D95thMale(ForInformationOnly)CurbGroundLine1020.5mmStandingLargeMaleManikinMin.LargeMaleStandingHeight–*1875mm(73.8”)CurbGroundlineStandingLargeMaleManikin–HeadClearanceZoneBasedontheminimumgarageheightmeasurementscollectedfrom20sectionalgaragedoors:Heightunderopengaragedoorattheentrance(minimumofmeasuredbasedonbothopeningheightofgarageandheightundergaragedoortip):2032mm(80inches).Heightunderopengaragedoorinsidegarage:2133.6mm(84inches).Garagedoorsectionlength533.4mm(21”),basedon:2133.6mm(7ft)standardgaragedooroveralllength.Garagedoorwith4sections.Toclosegaragedoorwithoutanyinterferencetothevehicle,allowatleast2”(50.8mm)distancebetweenvehicleandclosedgaragedoor.HeightUnderOpenGarageDoor:Inside–2133.6mm(84”)*HeightUnderOpenGarageDoor:Entrance–2032mm(80”)*CurbGroundlineSectionLength=533.4mm(21”)50.8mm(2”)RearOverhangPlaneOpenGarageDoorZoneOpenGarageDoorZoneMin,LargeMaleStandingHeight–1875mm(73.8”)SectionLength=533.4mm(21”)50.8mm(2”)RearOverhangPlaneHeightunderOpenGarageDoor:Entrance–2032mm(80”)ClosedGarageDoorCurbGroundlineMaxSmallFemaleOverheadReach~1903mm(~75”)Heightunderopengaragedoor:Inside–2133.6mm(84”)Liftgate/DecklidOpeningCriteriaOpenLiftgateOpeningGuideline1.StandingSmallFemale:OverheadReachZone•Smallfemalestandingontipoftoeswitharminoverheadreachpositionshouldbeabletoreachthegrabhandleorotherprovisionsprovidedforclosingtheliftgate.Maximumreachforsmallfemaleis1903mm(~75”)fromcurbgroundline.3.StandingLargeMale:HeadClearanceZone•Largemalemanikinstatureincluding25mmheelofshoeof1875mm(73.8”)standingonthecurbgroundplanebelowtheopenliftgate(atthecenterlineofthevehicle).•Largemaleshouldbeabletowalkunderwithoutanyheadinterferencetotheopenliftgateorliftgatetrim.Trimshouldbeclearoffanysharpedges.2.OpenGarageDoorZone–Sectional•Openliftgateassemblyshouldbebelowtheopengaragedoorrequirementzone.•Vehicleshouldhaveminimumof50.8mm(2”)fromrearoverhangplanetoclosedgaragedoor.Belowaretherecommendeddesignguidelinesinorderofprioritywhendeterminingtheliftgateopening:Note:Ifguidelinecannotbemet,thenmeetwithAVE,AD&P,ProductTeamsandPDOtodeterminetheactionplanforvehicle.MaxSmallFemaleOverheadReach~**1903mm(~75”)Min,LargeMaleStandingHeight–*1875mm(73.8”)HeightUnderOpenGarageDoor:Inside–2133.6mm(84”)*HeightUnderOpenGarageDoor:Entrance–2032mm(80”)*CurbGroundlineMaxSmallFemaleOverheadReach~**1903mm(~75”)Min,LargeMaleStandingHeight–*1875mm(73.8”)HeightUnderOpenGarageDoor:Inside–2133.6mm(84”)*HeightUnderOpenGarageDoor:Entrance–2032mm(80”)*CurbGroundlineOpenDecklidOpeningGuideline2.StandingLargeMale:HeadClearanceZone•