汽车行业质量管理体系(IATF16949)应用点检表目录第一节质量管理体系引言························4一、IATF16949的应用范围························4二、过程方法的使用···························5三、IATF16949:2016的目标·······················6第二节组织环境(4)··························6一、理解组织及其环境(4.1)······················6二、理解相关方的需求和期望(4.2)···················8三、组织环境(4)—经营计划······················9四、确定质量管理体系的范围(4.3)···················9五、质量管理体系及其过程(4.4)····················11六、质量管理体系及其过程(4.4)—过程效率管理·············14第三节领导作用(5)··························15一、领导作用和承诺(5.1)·······················15二、以顾客关注为焦点(5.2)······················16三、方针(5.2)·····························18四、角色、职责和权限(5.3)······················19第四节策划(6)····························21一、应对风险和机遇的措施(6.1)····················21二、质量目标及其实现的策划(6.2)···················23三、变更的策划(6.3)·························24第五节支持(7)····························25一、资源管理总则(7.1.1)·······················25二、人员(7.1.2)···························25三、基础设施(7.1.3)·························26四、过程运行环境(7.1.4)·······················28五、监视和测量资源总则(7.1.5.1)···················29六、测量系统分析(7.1.5.1.1)·····················30七、校准/验证记录(7.1.5.2.1)····················31八、内部实验室要求(7.1.5.3.1)····················32九、外部实验室要求(7.1.5.3.2)····················33十、组织的知识(7.1.6)························33十一、能力(7.2)····························34十二、意识(7.3)····························37十三、员工激励与授权(7.3.2)·····················37十四、沟通(7.4)···························38第六节、形成文件的信息(7.5)·····················39一、总则(7.5.1)···························39二、质量管理体系文件(7.5.1.1)····················42三、创建与更新(7.5.2)························44四、形成文件的信息的控制(7.5.3)···················44五、记录保存,工程规范(7.5.3.2.1,7.5.3..2.2)············45第七节、运行(8)···························47一、运行策划和控制(8.1)·······················47二、顾客沟通(8.2.1)························48三、产品和服务要求的确定(8.2.2)··················48四、产品和服务要求的评审(8.2.3)··················49五、产品和服务要求的更改(8.2.4)···················51第八节、设计和开发(8.3)·······················51一、总则,设计和开发策划(8.3.1,8.3.2)················51二、产品设计输入(8.3.3.1)······················53三、制造过程设计输入(8.3.3.2)····················54四、特殊特性(8.3.3.3)························54五、设计和开发控制(8.3.4)·····················55六、设计和开发控制(8.3.4)—评审···················56七、设计和开发控制(8.3.4)—验证···················57八、设计和开发控制(8.3.4)—确认···················58九、设计和开发输出(8.3.5;8.3.5.1)··················59十、制造过程设计输出(8.3.5.2)····················60十一、设计和开发更改(8.3.6)·····················61第九节、外部提供过程、产品和服务的控制(8.4)·············62一、总则(8.4.1)···························62二、控制类型和程度(8.4.2)······················63三、提供给外部供方的信息(8.4.3)···················65第十节、生产和服务提供(8.5)·····················66一、生产和服务提供的控制(8.5.1)···················66二、控制计划(8.5.1.1)························67三、标准化作业---操作指导书和目视标准(8.5.1.2)············69四、作业准备的验证(8.5.1.3)·····················70五、停工后的验证(8.5.1.4)······················71六、全面生产维护(8.5.1.5)······················71七、生产排程(8.5.1.7)························73八、标识和可追溯性(8.5.2)······················74九、顾客或外部供方的财产(8.5.3)···················75十、防护(8.5.4)···························76十一、交付后的活动(8.5.5)······················77十二、更改控制(8.5.6)························78十三、产品和服务的放行(8.6)·····················79十四、不合格输出的控制(8.7)·····················81第十一节、绩效评价(9)························83一、监视、测量、分析和评价(9.1)···················83二、顾客满意(9.1.2)·························85三、分析与评价(9.1.3)························86四、内部审核(9.2)··························86五、管理评审(9.3)···························89六、管理评审(9.3)—质量成本分析····················92第十二节、改进(10)··························92一、持续改进(10.1、10.3)·······················92二、不合格和纠正措施(10.2)·····················94第一节质量管理体系引言一、IATF16949的应用范围定义/说明/要求/目的:质量:一组固有的特性满足要求的程度。“固有的”(其反义是“赋予的”)就是指在某事或某物中本来就有的,尤其是那种永久的特性。质量管理:在质量方面指挥和控制组织的协调的活动。设计责任:有权建立新的产品规范,或对现有的产品规范进行更改。体系:相互关联或相互作用的一组要素。管理体系是指:建立方针和目标并实现这些目标的体系。一个组织的管理体系可包括若干个不同的管理体系,如:质量管理体系、财务管理体系或环境管理体系。产品:过程的结果。(产品:适用于产品实现过程产生的任何预期输出。)产品责任:供应对应产品造成的与人员伤害、财产损坏或其他损坏有关的损失赔偿应承担的责任。要求:明示的、通常隐含的或必须履行的需求或期望。组织结构:人员的职责、权限和相互关系的安排。服务件:按照OEM规范制造的,由OEM为服务件应用而采购或放行的替换件,包括再制造件。检查表:编号检查内容1IATF16949的目的规定了汽车相关产品(包括装有嵌入式软件的产品)的设计和开发、生产,以及(相关时)装配、安装和服务的质量管理体系要求2影响组织设计和实施质量体系的因素组织的环境、该环境的变化以及与该环境有关的风险。说明:环境包含内外部环境3组织利益相关及其期望4组织现在和将来的顾客及其期望5组织自身不断变化的需求6组织的具体目标,包括战略方向、业务计划等7组织所提供的产品8组织所采用的过程9组织的规模10组织结构11IATF16949:2016适用范围适用于制造顾客指定生产件、服务件和/或配件的组织的现场12需要证实其具有稳定提供满足顾客要求及适用法律法规要求的产品和服务的能力的组织13通过体系的有效应用,包括体系改进的过程,以及保证符合顾客要求和适用的法律法规要求,旨在增强顾客满意14IATF16949:2016的应用要求应当在整个汽车供应链中实施本标准二、过程方法的使用定义/说明/要求/目的:过程:通过使用资源和管理,将输入转化为输出的一项或一组活动。过程方法:为了产生期望的结果,由过程组成的系统在组织内的应用,连同这些过程的识别和相互作用,以及对这些过程的管理。检查表:编号检查内容1组织在建立、实施质量管理体系时必须采用过程方法2组织在改进质量体系有效性时必须采用过程方法3过程方法的目的是通过满足顾客要求,增强顾客满意4通常情况下,一个过程的输出是下一个过程的输入5需要系统的识别所应用的过程和过程之间的相互作用来进行管理过程6过程方法的优点对过程系统中单个过程之间的联系的控制7对过程的组合和相互作用进行连续的控制8使用过程方法强调的重点必须理解和满足过程需要满足的要求9需要从增值的角度去考虑过程10必须获得过程绩效和有效性的结果11必须在对过程进行客观测量的基础上,持续改进过程12对顾客方面的要求在规定过程的输入时,顾客起着重要的作用13对顾客满意度进行监视14评价顾客关于组织是否已满足其要求的感受信息15“PDCA”法对过程的管理P—策划:明确要求和建立组织的方针,建立目标和必要的过程16D—实施:实施相应的过程17C—检查:根据方针、要求、目标等,对过程及过程的结果进行监视和测量,并得出结果18A—处置:采取措施,以持续改进过程绩效19评价质量体系的每一个过程的四个基本问题过程是否已经被识别并适当规定20职责是否已被分配21程序是否得到实施和保持22在实现所要求的结果方面,过程是否有效23实施过程方法的步骤步骤一:系统地识别组织所应用的