SAE J560(4-2004)

SURFACEVEHICLESTANDARD(R)PrimaryandAuxiliarySevenConductorElectricalConnectorforTruck-TrailerJumperCableSAETechnicalStandardsBoardRulesprovidethat:“ThisreportispublishedbySAEtoadvancethestateoftechnicalandengineeringsciences.Theuseofthisreportisentirelyvoluntary,anditsapplicabilityandsuitabilityforanyparticularuse,includinganypatentinfringementarisingtherefrom,isthesoleresponsibilityoftheuser.”SAEreviewseachtechnicalreportatleasteveryfiveyearsatwhichtimeitmaybereaffirmed,revised,orcancelled.SAEinvitesyourwrittencommentsandsuggestions.Copyright©2004SAEInternationalAllrightsreserved.Nopartofthispublicationmaybereproduced,storedinaretrievalsystemortransmitted,inanyformorbyanymeans,electronic,mechanical,photocopying,recording,orotherwise,withoutthepriorwrittenpermissionofSAE.TOPLACEADOCUMENTORDER:Tel:[phone](insideUSAandCanada)Tel:[phone](outsideUSA)Fax:[phone]Email:[e-mail]:®J560REV.APR2004Issued1951-07Revised2004-04SupersedingJ560JUL19981.ScopeThisSAEStandardprovidestheminimumrequirementsforPrimaryandAuxiliaryjumpercableplugandreceptacleforthetruck-trailerandconverterdollyjumpercablesystems.Itincludesthetestprocedures,design,andperformancerequirements.2.References2.1ApplicablePublicationsThefollowingpublicationsformapartofthisspecificationtotheextentspecifiedherein.Unlessotherwiseindicated,thelatestissueofthepublicationsshallapply.2.1.1SAEPUBLICATIONAvailablefromSAE,400CommonwealthDrive,Warrendale,PA15096-0001SAEJ2222—CoiledElectricalCableSAEJ2394—SevenConductorCableforABSPower2.1.2ASTMPUBLICATIONAvailablefromASTM,100BarrHarborDrive,WestConshohocken,PA19428-2959.ASTMB117-94—StandardMethodofSaltSpray(Fog)TestingASTMG153—StandardPracticeforOperatingEnclosedCarbonArcLightApparatusforExposureofNonmetallicMaterialsASTMG154—StandardPracticeforOperatingFluorescentLightApparatusforUVExposureofNonmetallicMaterialsSAEJ560RevisedAPR2004-2-2.1.3ISOPUBLICATIONSAvailablefromANSI,11West42ndStreet,NewYork,NY10036-8002.ISO1185:1997—Electricalconnectionsbetweentowingandtowedvehicleswith24Vsystems–7poleconnectortype24N(normal).ISO1724:1997—Electricalconnectionsbetweentowingandtowedvehicleswith12Vsystems–7poleconnectortype12N(normal).ISO3731:1997—RoadVehicles–Electricalconnectionsbetweentowingandtowedvehicleswith24Vsystems–7poleconnectortype24S(supplementary).ISO3732:1997—RoadVehicles–Electricalconnectionsbetweentowingandtowedvehicleswith12Vsystems–7poleconnectortype12S(supplementary).2.1.4TRUCKTRAILERMANUFACTURERSASSOCIATION(TTMA)1020PrincesStreet,Alexandria,VA22314TTMATechnicalBulletin#65—WiringDiagramforTruckTrailersTTMATechnicalBulletin#119—ElectricalInterfaceforTruck-TrailerInterconnection2.1.5FMVSSAvailablefromtheSuperintendentofdocuments,U.S.GovernmentPrintingOffice,Washington,D.C.20402-001CodeofFederalRegulationsTitle49Part571.108—Lamps,Reflectivedevices,andAssociatedEquipmentCodeofFederalRegulationsTitle49Part.121—AirBrakeSystems3.Definitions3.1AuxiliaryConnectorAsusedinthisstandardreferstothereceptacleandcableplugthatprovidespowertotheauxiliarydevicesonthetrailer,butdoesnotprovidepowertosafetylightingandtheAntilockBrakingSystem(ABS)asrequiredbyFMVSS108and/orFMVSS121.3.2CablePlugThecableplugispartofthejumpercableassembly.3.3CouplingCycleCouplinganduncouplingtheplugandreceptacleisonecouplingcycle.3.4PrimaryConnectorAsusedinthisstandardreferstothereceptacleandcableplugthatprovidespowertosafetylightingandtheABSasrequiredbyFMVSS108andFMVSS121.SAEJ560RevisedAPR2004-3-3.5ReceptacleThereceptacleconsistsoftheconnectorsocket,itshousing,andacoverwhichlatchesthecablepluginplace.3.6ServiceableAserviceablepartisonethatcanberemovedwithreasonableforceandreinstalledwithoutvisibledamage.4.IdentificationCodeDesignation4.1ManufacturerIdentificationDevicesconformingtothisdocumentshallbeidentifiedwiththemanufacturer'sidentification.Thedevicemayincludethemodelorpartnumber.4.2SAEDesignationDevicesconformingtothisdocumentshallbevisuallydifferentiatedbyconnectortype,4.2.1SAEJ560PrimaryconnectorsareusedtosupplypowertodevicesregulatedbyFMVSS108andFMVSS121.Seetable4forwiringfunctions.4.2.2SAEJ560AUXAuxiliaryconnectorsareusedtosupplypowerandcontroltoauxiliarydevices(i.e.liftgates,refrigerationpowerunits,domelamps,etc.).Theconnectorshallbeidentifiedeitherbythecoloryellowand/orpermanentlymarkedwith“AUX”.Seetable4forwiringfunctions4.3Therevision(monthandyear)ofthedocumenttowhichthedeviceconforms.4.4Example–XYZCorp.SAEJ560Mo/Yr5.TestEquipmentandInstrumentation5.1ThePowerSupplyThepowersupplyshallbecapableofsupplyingthecontinuouscurrentrequiredtoperformalltests.5.2VoltmeterAdirectcurrent(DC)voltmeterwithaninputresistancegreaterthan1000Ω/Vandwitharesolutionof0.1Vshallbeused.Toachievethisresolution,thefull-scaledeflectionshallbeappropriatetothevoltageratingofthesystembeingtested.SAEJ560RevisedAPR2004-4-Adigitalmeterhavingatleasta3-1/2-digitreadoutwithanaccuracyof±1%plusonedigitisrecommendedformillivoltreadings.5.3AmmeterADCammetershallbeusedforcurrentmeasurements.Themeterrangeresolutionshallbe0.1A.5.4Mil