…personal…portable…connectedNov9,2015GeneralDesignSpecification:1.ACInputRange90-264VAC2.DCOutput5V/3A,9V/2A,12V/1.5A3.Meet“30mW@5V”No-LoadstandbyPowerConsumptionRequirement4.Meet“CoC_V5.0Tier2”Requirement5.MaxOutputRipple&Noise100mV6.SupportQC3.0protocolWarningWarningThisevaluationboardispoweredeitherbytheACmainsvoltageoralowACorDCvoltage.WhenpoweredbytheACmainsvoltage,theevaluationboardgeneratesnon-insulatedhighvoltagesonexposedpinsandpadsonboththetopandbottomofthePCboard.Contactwiththesemayproduceelectricalshock,burn,and/orfirehazards,resultinginriskofpropertydamage,personalinjury,and/ordeath.Whenthedesignindicatesisolation,theoutput(s)iselectricallyisolatedfromtheACmainsinputvoltage.Whentheevaluationboardispowered,nevertouchtheboardoritselectricalcircuitssincetheymaybeoperatingathighvoltagesthatcancauseanelectricalshockhazard.WORKAREAANDPERSONALSAFETYThisboardshouldbeusedinatestarea/laboratoryspecificallydesignedanddesignatedforworkingwith,andevaluatinghigh-voltageelectricaldevices.Onlytrainedandqualifiedprofessionalpersonnelwithexperience,knowledgeandtrainingintheuseofhigh-voltageelectricalcircuitsshouldusethisevaluationboard.Trainedpersonnelmustuserequiredpersonalprotectiveequipmentandrequiredlaboratoryequipmentwhenworkingwiththeevaluationboard.Theprofessionalpersonneloperatingthisevaluationboardandthetestarea/laboratoryinwhichitisoperatedmustbequalifiedaccordingtothelocalregulations,guidelinesandlaborlawsapplicabletoworkingwithnon-isolatedmainsvoltagesandhighvoltagecircuits.Anisolatedhousingishighlyrecommendedwhenusingthisevaluationboard.Usethisevaluationboardatyourownrisk.TOBEUSEDFOREVALUATIONPURPOSESONLYThisboardisintendedforevaluationpurposesonlyandnotintendedforcommercialuseinanendproduct.AnyotheruseisstrictlyprohibitedbyDialogSemiconductor.NOTAGENCYAPPROVEDThisevaluationboardhasnotbeenagencytestedorapprovedforsafety,technicalperformance,and/orregulatoryrequirements,suchaselectromagneticinterferenceorothertechnicalregulatoryorsafetyrequirements.DialogSemiconductor©20152DescriptionSymbolMinTypMaxUnitsCommentInputVoltageVIN90264VAC2WireFrequencyfLINE4750/6063HzNo-loadInputPower(230VAC)30mWMeasuredunder5VoutputOutput5V/3AOutputVoltageVOUT4.755.005.25VMeasuredattheendofUSB-AOutputCurrentIOUT03AOverCurrentProtectionIOCP3.6ARipple&NoiseVRIPPLE100mVP_PNote1AverageEfficiency81.84%RefertoCoC_V5_Tier29V2AOutputVoltageVOUT8.559.009.45VMeasuredattheendofUSB-AOutputCurrentIOUT02AOverCurrentProtectionIOCP2.4ARipple&NoiseVRIPPLE100mVP_PNote1AverageEfficiency85.45%RefertoCoC_V5_Tier212V1.5AOutputVoltageVOUT11.4012.0012.60VMeasuredattheendofUSB-AOutputCurrentIOUT01.5AOverCurrentProtectionIOCP1.8ARipple&NoiseVRIPPLE100mVP_PNote1AverageEfficiency85.45%RefertoCoC_V5_Tier2EnvironmentalConductedEMIMeetsCISPR22B/EN55022BOutput(-)isfloatingSafetyDesignedtomeetIEC60950,UL1950ClassIIAmbientTemperatureTAMB040°CFreeconvection,sealevelNote1:Add0.1uFCeramiccapacitorand10uFE-capattheendofconnectorandsetoscilloscopeat20MHzbandwidth.DialogSemiconductor©201531.SpecificationDialogSemiconductor©201542.Schematic44mmRM8SCS7N65ARD(7A650V)45mmHGS085N1052BottomViewTopViewiW1782-01PrimarySensingControlleriW673-00iW636-00DialogSemiconductor©201553.CircuitBoardPhotographDialogSemiconductor©201564.1BillofMaterialDialogSemiconductor©201574.2BillofMaterial(Cont.)X15TsRM8,thewidthofwindingslotis6.0mmMATERIALS:1.Core:RM8(FerriteMaterialJP95orequivalent)2.Bobbin:RM8,Vertical3.MagnetWires(pri):Type2-UEW4.Magnetwires(sec):TripleInsulatedWire5.LayerInsulationTape:3M1298orequivalent.SCHEMATICAB6TsELECTRICALSPECIFICATIONS:1.PrimaryInductance(Lp)=660±5%uH@10KHz2.ElectricalStrength=3KV,50/60Hz,1Min(pins1~5topinsA~B)FINISHED:1.Varnishthecompleteassembly2.Coreisconnectedtopin154Primary2Secondary2UEW0.28mmx119Ts–Primary1(Clockwise)4(S)TripleInsulatedWire0.65mmX16Ts–Secondary(Clockwise)5(F)2(S)17Ts2Ttape1Tstape1Ttape5(S)37TsPrimary13TopBottom1(S)2UEW0.28mmx117Ts–Primary2(clockwise)3(F)WindingStartpin-4&Endpin-5in“Clockwise”direction–lookingfrombottomsideoftheBobbinRotatingdirectionofwindingmachine1Ttape15632TtapeB(F)1(F)22UEW0.28mmx118Ts–Primary1(clockwise)TripleInsulatedWire0.65mmX16Ts–Secondary(Clockwise)A(S)B(F)1(S)15Ts1Bias/ForwardShieldingX24X2UEW0.16mmx115Ts–Forward(Clockwise)2UEW0.16mmx115Ts–Bias(Clockwise)X2UEW0.16mmx215Ts–Shielding(Clockwise)2Ttape15TsDialogSemiconductor©201585.TransformerDrawing41Note:•Dot(●)denoteelectricalstart.•ElectricalstartcouldbedifferenttoMechanicalWindingstart.•CoreisconnectedtoPin-1(Pri_GND)bywire*Note:OutputvoltageismeasuredattheendofPCB.DialogSemiconductor©201596.1RegulationandEfficiencyMeasurement(@5V)*Note:OutputvoltageismeasuredattheendofPCB.DialogSemiconductor©2015106.2RegulationandEfficiencyMeasurement(@6V)*Note:OutputvoltageismeasuredattheendofPCB.DialogSemiconductor©2015116.3RegulationandEfficiencyMeasurement(@9V)*Note:OutputvoltageismeasuredattheendofPCB.DialogSemiconductor©2015126.4RegulationandEfficiencyMeasurement(@12V)No-Loadstandbypowerconsumptionis30mWat230VAC!DialogSemiconductor©2015137.No-LoadStan