12_MSA测量系统分析结果

序号设备名称设备编号检测项目分辨率分析方法分析日期数量判定标准评价人评价结果1颜色外观目视颜色差异/小样法2016.05.0350有效性≥90%漏判率≤2%误判率≤5%杨增利可接受2二次元V07121073距离尺寸0.001mmGR＆R2016.05.0310R&R≤10%ndc≥5杨增利可接受3二次元LJ20151121001距离尺寸0.001mmGR＆R2016.05.0410R&R≤10%ndc≥5杨增利可接受42.5次元LJ20160228001距离尺寸0.001mmGR＆R2016.05.0410R&R≤10%ndc≥5杨增利可接受5投影仪834-031距离尺寸0.001mmGR＆R2016.05.0510R&R≤10%ndc≥5杨增利可接受6投影仪J07080094距离尺寸0.001mmGR＆R2016.05.0510R&R≤10%ndc≥5杨增利可接受7高度计11172034高度尺寸0.001mmGR＆R2016.05.0610R&R≤10%ndc≥5杨增利可接受8高度计12142072高度尺寸0.01mmGR＆R2016.05.0610R&R≤10%ndc≥5杨增利可接受9高度计15099201高度尺寸0.001mmGR＆R2016.05.0610R&R≤10%ndc≥5杨增利可接受GR＆R2016.05.0910R&R≤10%ndc≥5杨增利可接受线性2016.05.095R≥90%杨增利可接受GR＆R2016.05.0910R&R≤10%ndc≥5杨增利可接受线性2016.05.105R≥90%杨增利可接受GR＆R2016.05.1010R&R≤10%ndc≥5杨增利可接受线性2016.05.105R≥90%杨增利可接受GR＆R2016.05.1110R&R≤10%ndc≥5杨增利可接受线性2016.05.115R≥90%杨增利可接受卡尺12364138卡尺14339722厚度尺寸外形尺寸0.01mm卡尺11132016年度仪器MSA计划表0.01mm0.01mm1215351227距离尺寸外形尺寸卡尺厚度尺寸外形尺寸外径尺寸外形尺寸0.01mm1012331986222222222222GR＆R2016.05.1110R&R≤10%ndc≥5杨增利可接受线性2016.05.115R≥90%杨增利可接受15千分尺25006580外径尺寸0.001mmGR＆R2016.05.1210R&R≤10%ndc≥5杨增利可接受16千分尺C88102距离尺寸0.001mmGR＆R2016.05.1210R&R≤10%ndc≥5杨增利可接受17千分尺37137502距离尺寸0.001mmGR＆R2016.05.1210R&R≤10%ndc≥5杨增利可接受GR＆R2016.05.1310R&R≤10%ndc≥5杨增利可接受稳定性2016.05.1612点子排列无异常杨增利可接受GR＆R2016.05.1310R&R≤10%ndc≥5杨增利可接受稳定性2016.05.1612点子排列无异常杨增利可接受GR＆R2016.05.1310R&R≤10%ndc≥5杨增利可接受稳定性2016.05.1612点子排列无异常杨增利可接受21编码测试盒DX-0002信号、开关通断/小样法2016.05.1750有效性≥90%漏判率≤2%误判率≤5%杨增利可接受22编码测试盒DX-0003信号、开关通断/小样法2016.05.1750有效性≥90%漏判率≤2%误判率≤5%杨增利可接受d编码测试盒DX-0011信号、开关通断/小样法2016.05.1750有效性≥90%漏判率≤2%误判率≤5%杨增利可接受24编码测试盒DX-0012信号、开关通断/小样法2016.05.1750有效性≥90%漏判率≤2%误判率≤5%杨增利可接受旋转力矩测试0.01mΩ开关接触阻抗1431777319扭力计厚度尺寸外形尺寸503260D审核/日期：制定/日期：杨增利2016-05-12gf.cm2gf.cm2014卡尺0.01mm旋转力矩测试18LJV-F-0151扭力计500731Z毫欧机测试仪222量具名称：量具编号：量具量程：来自数据表：#REF!#REF!重复性－设备变差(EV)%EV=EV/TV=#REF!=#####试验次数K1=20.886230.5908再现性－評价人变差(AV)%AV=AV/TV==#####评价人数K2=20.707130.5231重复性和再现性(R&R)%R&R=R&R/TV=#REF!零件数量K3=#####30.5231=40.446750.4030零件变差(PV)60.3742%PV=PV/TV=#REF!70.3534=#####80.3375=90.3249100.3146总变差(TV)ndc=1.41×（PV/R&R)==#####~备注：所有计算都基于预期5.15σ(在正态分布曲线之下99.0%的面积)。K1为5.15／d2，d2取决于试验次数（m）和零件数与评价人的乘积（g)，並假设该值大于15。AV－如果计算中根号下出现负值，评价人变差缺省为0。K2为5.15/d2*,式中d2*取决于评价人数量(m)和(g),g为1,因为只有单极差计算。K3为5.15/d2*,式中d2*取决于零件数(m)和(g),g为1,因为只有单极差计算。测量系统GR＆R分析报告ReportNO:评价日期:2016.05.13表格编号：扭力计零件名称：RE1113JA1-H01-3861评价人数量：3503260D测量参数：旋转力矩试验次数r：320～150gf.cm参数规格：40～80gf.cm零件数量n：10#REF!测量系统分析%总变差（TV）#REF!#REF!#REF!#REF!#REF!#REF!#REF!1、%R&R≤10%，合格；10%≤%R&R≤30%，根据应用的重要性、测量装置的成本、维修费用等，可能是可接受的；%R&R＞30%,不合格。2、ndc≥5，合格。审核/日期：江艳群制定/日期：杨增利2016-05-13分析评价措施判定：#REF!评价人杨增利判定标准1KREV?=()()nrEVKXAVDIFF/222-?=22&AVEVRR+=3KRPVP?=22&PVRRTV+==R=DIFFX=PRReportNO:16.5.0316.5.0416.5.0516.5.0616.5.0716.5.0916.5.1016.5.1116.5.1216.5.1316.5.1416.5.169:009:009:009:009:009:009:009:009:009:009:009:00黄燕连黄燕连黄燕连黄燕连黄燕连黄燕连黄燕连黄燕连黄燕连黄燕连黄燕连黄燕连162.0062.0062.0060.0062.0060.0060.0060.0060.0060.0062.0060.00260.0060.0060.0060.0060.0058.0062.0060.0060.0058.0060.0060.00360.0060.0064.0058.0060.0060.0060.0058.0058.0058.0064.0060.00462.0062.0060.0062.0060.0058.0060.0060.0060.0060.0060.0060.00560.0062.0060.0060.0060.0060.0062.0062.0060.0062.0060.0062.0060.80061.20061.20060.00060.40059.20060.80060.00059.60059.60061.20060.4002.0002.0004.0004.0002.0002.0002.0004.0002.0004.0004.0002.000X60.36762.010A20.580R2.83358.723D306.460D42.280.00060.36760.36760.36760.36760.36760.36760.36760.36760.36760.36760.36760.36762.01062.01062.01062.01062.01062.01062.01062.01062.01062.01062.01062.01058.72358.72358.72358.72358.72358.72358.72358.72358.72358.72358.72358.7232.8332.8332.8332.8332.8332.8332.8332.8332.8332.8332.8332.8336.4606.4606.4606.4606.4606.4606.4606.4606.4606.4606.4606.4600.0000.0000.0000.0000.0000.0000.0000.0000.0000.0000.0000.000由以上数据总得控制图20～150gf.cm参数规格:测量系统稳定性分析报告表格编号：R均值UCLrRE1113JA1-H01-3861测量周期：每天五次量具编号：503260D测量参数:旋转力矩40～80gf.cm量具名称：扭力计基准件名称:量具量程：日期：平均值(X)全距（R)UCLx=X+A2R时间：作业员：测量值注：1）每次测量数据不少于三个。2）每组测量数据数量应统一。LCLx=X-A2RX均值UCLx审核/日期：江艳群制定/日期：杨增利2016-05-16杨增利结论测量系统可接受评价人LCLr=D3RLCLrUCLr=D4R分析改进措施LCLx58.00059.00060.00061.00062.00016.5.0316.5.0416.5.0516.5.0616.5.0716.5.0916.5.1016.5.1116.5.1216.5.1316.5.1416.5.16均值图0.0001.0002.0003.0004.0005.00016.5.0316.5.0416.5.0516.5.0616.5.0716.5.0916.5.1016.5.1116.5.1216.5.1316.5.1416.5.16极差图定期修复后量具更换新控制计划PPAP定期PPAP量具名称:基准件名称:RE1113OL1-H01-3998A量具编号:测量参数:B量具量程:参数规格:C3零件编号个数:103123456789101.A162.00060.00058.00062.00060.00060.00064.00062.00060.00060.0002.260.00060.00058.00062.00060.00060.00064.00062.00060.00062.0003.362.00060.00058.00062.00060.00060.00064.00062.00060.00060.0004.均值61.33360.00058.00062.00060.00060.00064.00062.00060.00060.66760.8005.极差2.0000.0000.0000.0000.0000.0000.0000.0000.0002.0000.4006.B160.00060.00058.00062.00060.00058.00064.00062.00060.00060.0007.260.00060.00058.00062.00060.00058.00064.00062.00062.00060.0008.360.00060.00058.00062.00060.00058.00064.00062.00062.00062.0009.均值60.00060.00058.00062.00060.00058.00064.00062.00061.33360.66760.60010.极差0.0000.0000.0000.0000.0000.0000.0000.0002.0002.0000.40011.C160.00060.00058.00062.00060.00060.00064.00062.00060.00060.00012.260.00060.00058.0