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CQI-11SpecialProcess:PlatingSystemAssessmentVersion1Issued8/07FacilityName:工厂名称：PhoneNumber:电话：FaxNumber:传真：ProcessTableA流程表AZinc锌ZincAlloyPlating锌合金电镀CaptivePlater(Y/N):职工电镀工厂（是/否）ProcessTableB流程表BCommercialPlater(Y/N):商业电镀工厂（是/否）SurfaceConditioningofMetalsforDecorativePlating装饰电镀的金属件调节DateofAssessment:评估日期：ProcessTableC流程表CSurfaceConditioningofABS&PCABSPlasticsforDecorativePlating装饰电镀的ABS和PCABS塑料表面调节DateofPreviousAssessment:历年评估日期：ProcessTableD流程表DDecorativePlating装饰电镀ProcessTableE流程表EMechanicalPlating机械电镀ProcessTableF流程表FEquipment设备ProcessEquipment流程设备Name:姓名：Title:职务：Phone:电话：Name:姓名Company:所属公司：Phone:电话：NumberofNeedsImmediateActionFindings:“需要立即改进”项目数：NumberofFailFindingsintheJobAudit(s):工作评审中“不合格”项目数NumberofNotSatisfactoryFindings:“不理想”项目数：Auditors/Assessors:评审员/评估员：CurrentQualityCertification(s):现有质量体系认证：DateofRe-assessment(ifnecessary):再次评估日期：（如果需Email;Email:PersonnelContacted:人员联系方式：SpecialProcess:PlatingSystemAssessment特殊过程：电镀系统评估Address:地址：Type(s)ofPlatingProcessingatthisFacility:工厂电镀流程类型NumberofPlatingEmployeesatthisFacility:工厂电镀工人总数：CQI-11SpecialProcess:PlatingSystemAssessmentVersion1Issued8/07CQI-11SpecialProcess:PlatingSystemAssessmentVersion1Issued8/07QuestionNumber问题编号Question问题RequirementsandGuidance要求与标准ObjectiveEvidence客观证据N/A无Satisfactory理想NotSatisfactory不理想NeedsImmediateAction需要立即改进1.1Isthereadedicatedandqualifiedplatingpersonon-site?现场是否有专门的，具有相关资格的电镀人员？Toensurereadilyavailableexpertise,thereshallbeadedicatedandqualifiedplatingpersononthesite.Thisindividualshallbeafull-timeemployeeandthepositionshallbereflectedintheorganizationchart.Ajobdescriptionshallexistidentifyingthequalificationsforthepostitionincludingchemicalandplatingknowledge.Thequalificationsshallincludeaminimumof5yearsexperienceinplatingandsurfacefinishingoracombinationofformalchemistry/chemicalengineeringeducationandplatingexperiencetotalingaminimumof5years.为了确保能够随时得到专业指导，必须有专门的，具有相关资格的电镀人员在场。此人必须是全职员工，其职务必须在企业组织结构中有所反应，职责描述中必须包括确认该职位所需资历，包括化学和电镀知识。职业资格应该包括具有电镀和表面处理五年以上工作经验，或化学/化工工程专业教育与电镀工作相加，五年以上工作经验N/A1.2Doestheplaterperformadvancedqualityplanning?电镀厂是否进行先期质量策划？Theorganizationshallincorporateadocumentedadvancequalityplanningprocedure.Afeasibilitystudyshallbeperformedandinternallyapprovedforeachpart.Similarpartscanbegroupedintopartfamiliesforthiseffortasdefinedbytheorganization.Afterthepartapprovalprocessisapprovedbythecustomer,noprocesschangesareallowedunlessapprovedbythecustomer.Theplatershallcontactthecustomerwhenclarificationofprocesschangesisrequired.Thisclarificationofprocesschangesshallbedocumented.企业必须形成一项正式的先期质量计划程序。必须进行可行性的研究，并且在每个零部件上达成一致意见。相同的部件可以组成一个系列，由企业来界定。在零部件批准过程被客户认可后，除非经客户批准，不然则不得擅自改动流程。电镀厂必须与客户联系，对流程的改变进行说明，流程改变的说明必须记录在案N/ASpecialProcess:PlatingProcessAssessment(GeneralFacilityOverview)特殊过程：电镀流程评估（一般设施概况）Section1-ManagementResponsibilityandQualityPlanningAssessment评价CQI-11SpecialProcess:PlatingSystemAssessmentVersion1Issued8/07QuestionNumber问题编号Question问题RequirementsandGuidance要求与标准ObjectiveEvidence客观证据N/A无Satisfactory理想NotSatisfactory不理想NeedsImmediateAction需要立即改进SpecialProcess:PlatingProcessAssessment(GeneralFacilityOverview)特殊过程：电镀流程评估（一般设施概况）Assessment评价1.3AreplaterFMEA'suptodateandreflectingcurrentprocessing?电镀厂是否更新FMEA失效模式与后果分析，使其能反映现有流程？TheorganizationshallincorporatetheuseofadocumentedFailureModeandEffectsAnalysis(FMEA)procedureandensuretheFMEAsareupdatedtoreflectcurrentpartqualitystatus.TheFMEAshallbewrittenforeachpartorpartfamilyortheymaybeprocess-specificandwrittenforeachprocess.Inanycase,theyshalladdressallprocessstepsfrompartreceipttopartshipmentandallkeyplatingprocessparametersasdefinedbytheorganization.Across-functionalteamshallbeusedinthedevelopmentoftheFMEA.Allcharacteristics,asdefinedbytheorganizationanditscustomers,shallbeidentified,defined,andaddressedintheFMEA.企业必须使用正规的失效模式和后果分析（FMEA）程序，并确保FMEAs能够反映最新的零件质量情况。必须对每个零部件或系列都编写FMEA，如果有具体的流程，则每一步都要编写。任何情况下，都必须处理从零部件接收到装运的每一步和企业所界定的所有关键电镀参数，必须组成一个综合职能团队来开发FMEA。所有企业定义或者客户规定的特性必须在FMEA中进行确认，定义和处理N/ACQI-11SpecialProcess:PlatingSystemAssessmentVersion1Issued8/07QuestionNumber问题编号Question问题RequirementsandGuidance要求与标准ObjectiveEvidence客观证据N/A无Satisfactory理想NotSatisfactory不理想NeedsImmediateAction需要立即改进SpecialProcess:PlatingProcessAssessment(GeneralFacilityOverview)特殊过程：电镀流程评估（一般设施概况）Assessment评价1.4Arefinishprocesscontrolplansuptodateandreflectingcurrentprocessing?完成流程控制计划是否为最新，并能反映现有流程企业必须使用正规的控制计划程序，确保其被更新，能够反映现行的控制。必须为每个零部件或系列制定控制计划，如果有具体流程，则对每一步具体流程都制定控制计划。在任何情况下，企业必须处理所有流程步骤。从零部件接受到装运，确认企业自己对所有使用的设备和所有关键电镀流程参数进行定义，必须组成一个综合职能团队，包括一名生产操作员，来开发控制计划，该控制计划必须符合所有相关文件，比如工作说明，车间导示和FMEA，所有由企业客户定义的特性，必须在控制计划中进行确定、定义和处理。评估过程和产品特性的取样数量及频率也必须至少按流程来处理TheorganizationshallincorporatetheuseofadocumentedControlPlanprocedureandensuretheControlPlansareupdatedtoreflectcurrentcontrols.TheControlPlansshallbewrittenforeachpartorpartfamilyortheymaybeprocess-specificandwrittenforeachprocess.Inanycase,theyshalladdressallprocessstepsfrompartreceipttopartshipmentandidentifyallequipmentusedandallkeyplatingprocessparametersasdefinedbytheorganization.Across-functionalteam,i