基于PLC的自动化立体仓库设计

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滨州学院专科毕业设计(论文)毕业设计(论文)题目基于PLC的自动化立体仓库设计系(院)自动化系专业电气自动化技术班级2010级5班学生姓名学号指导教师职称助教二〇一三年六月十日滨州学院专科毕业设计(论文)i基于PLC的自动化立体仓库设计摘要随着国民经济的飞速发展,自动化立体仓库会在各行各业中得到越来越广泛的应用。自动化立体仓库是现代物流系统的重要组成部分,是一种多层存放货物的高架仓库系统,由自动控制、管理系统、高位货架、巷道堆垛机、自动入库、自动出库、计算机管理控制系统以及其他辅助设备组成。本仓库模型控制系统是根据自动化立体仓库运行的基本原理而设计的。在整个控制系统中以三菱FX2N系列PLC作为核心控制元件,专用键盘作为人机接口部件,控制步进电机来驱动一个有三自由度的仓库模型在高强度导轨上做三维运动。以步进电机每转输出的脉冲数为基础,通过键盘对每个仓位予以地址编码,通过PLC对命令键盘进行扫描并得到相应的仓位号,当PLC接收到来自键盘的输入命令后,便输出对应仓位的脉冲数,经过驱动器驱动步进电机按设定的方向转动一定的角度,进而控制传动部件丝杠旋转进行准确的定位,以完成货物的存取功能。另外,为了保证整个控制系统运行的稳定性和可靠性,我们还采用了限位开关对其进行限位保护。本文首先对该课题的可行性及课题实现的现实意义和价值进行了介绍;其次对该系统的硬件组成、结构、原理进行了阐述和分析;再次对本控制系统的核心软件进行了编写,论文中既有梯形图又有相应的语句表;最后对设计本课题所学到的知识和结论进行归纳和总结,并对本论文有待完善的地方进行扼要的说明。关键字:立体仓库,可编程控制器(PLC),步进电机,物流管理滨州学院专科毕业设计(论文)iiBasedonPLCautomaticstereoscopicwarehousedesignAbstractWiththerapiddevelopmentofnationaleconomy,theautomationstereoscopicwarehousewillgetmoreandmoreextensiveapplicationinalltradesandprofessions.Theautomatedwarehouseisanimportantpartofmodernlogisticssystem,elevatedwarehousesystemforamulti-layerstorageofgoods,whichconsistsofautomaticcontrolandmanagementsystem,highshelves,stackingmachine,automaticstorage,automaticwarehouse,computercontrolsystemandotherauxiliaryequipment.Thewarehousemodelofthecontrolsystemisdesignedaccordingtothebasicprincipleofautomatedwarehouseoperation.InthewholecontrolsysteminordertoMitsubishiFX2NseriesPLCasthecorecontrolelement,aspecialkeyboardastheman-machineinterfaceunit,controlthesteppermotortodriveawarehousemodelofthreedegreesoffreedommovementinthreedimensionalhighstrengthrail.Thispaperfirstintroducesthefeasibilityandthesubjectoftheimplementationofpracticalsignificanceandvalue;secondly,thesystemhardwarecomposition,structure,principlearedescribedandanalyzed;thecoreofthecontrolsystemagain--softwarehasbeenwritten,thepaperisaladderdiagramandthecorrespondingstatementattheendofthetable;thesubjectofthedesignknowledgeandconclusionsaresummarized,andtheperfectplacetobemakingabriefexplanation.Keywords:stereoscopic,warehouseprogrammablecontroller(PLC),steppingmotor,logisticsmanagement滨州学院专科毕业设计(论文)I目录引言......................................................................................................................................3第一章绪论........................................................................................................................21.1本课题设计的背景............................................................................................................................21.2本课题设计的内容............................................................................................................................31.3本课题设计的目的和意义..............................................................................................................3第二章系统控制方案的确定............................................................................................52.1自动化立体仓库的概述................................................................................................52.2采用PLC控制立体仓库的优点...................................................................................62.3系统设计的基本步骤....................................................................................................62.4系统控制方案................................................................................................................62.5立体仓库技术参数的确定............................................................................................8第三章系统硬件设计........................................................................................................93.1控制系统结构设计........................................................................................................93.2可编程控制器(PLC)的选型........................................................................................103.2.1PLC概述...................................................................................................................103.2.2PLC的选型...............................................................................................................103.2.3机型的选择...............................................................................................................113.3步进电机......................................................................................................................113.3.1步进电机驱动系统的基本组成和工作原理...........................................................113.4传感器..........................................................................................................................123.5微动开关的选择..........................................................................................................133.6PLC输入输出分配表..................................................................................................143.7电气原理图的设计......................................................................................................15第四章系统控制软件设计..............................................................................................164.1PLC梯形图概述...........................................................................................................164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