搜索
1EV_CODA,QualityTargetEV_CODA质量目标07Mar.2011PreparedbyDPECOQA&AuditIndex指数HF3_EV_CODATarget目标RemarkPerformanceTarget性能目标0-60MPH:10seconds,45-65in5secondsReliability/Durability可靠性/耐久性10years/100,000milesFunctionalWarranty质保3years/36,000miles(Battery-8years/100,000miles)Corrosion腐蚀5years/50,000milesLawsRegulationRequirement法规要求FMVSSCompliantwithallregulationsSafety(crash)安全性（撞车）5Starrating(NCAP)Emission排放0EnvironmentRestrictionNVH(Driver'souterear)NVH(驾驶员外侧耳）84dB(A)at60MPH(smoothroad),92dB(A)at40MPH(coarseroad)CODARequirementJDPAIQS(JDPA8-Categorys)80PPHCamryTargetJDPAAPEAL汽车性能、运行和设计研究775IndexCamryTargetJDPAVDS153PPHCamryTargetAirleak漏气150CFM(CubicFeetperMinute)1.CODAQualityTarget1-1.CODAQualityTargetforUSMarket2QualityKPI质量KPI(KeyPerformanceIndicator)(关键业绩指标)HF3_EV_CODASPPVPSOPSOP+3RemarkOKratioofnewParts(%)★新件合格率（%）257panels70%85%90%95%100%AppearanceQuality(Score)外观质量（分数）610400300300200DieToolingoffratio(%)模具全工装率（%）50%100%100%100%100%2.EachShop,QualityTarget各车间质量目标2-1.PressShop,QualityTargetinEachStage冲压车间各阶段质量目标★:Must必须3QualityKPI质量KPI(KeyPerformanceIndicator)(关键业绩指标)HF3_EV_CODABatch5TTOS1SOPSOP+3RemarkPresspanelaccuracyO.Kratio(bychecker)85%92.5%95%97.5%100%WeldingstrengthO.Kratio★(bydestructivetest)75%80%85%95%98%BIWAccuracy(CMM)★75%80%83%85%87%Gap&FlushO.Kratio80%82.5%85%90%95%Whitebodyaudit800600500400400C/Audit(Score/DPV)客户评审（分数/DPV）235/29164/2066/1026/510/32-2.BodyShop,QualityTargetofEachStage车体车间各阶段质量目标2.EachShop,QualityTarget★:Must必须4QualityKPI质量KPI(KeyPerformanceIndicator)(关键业绩指标)HF3_EV_CODASPPVPSOPSOP+3RemarkCriterion标准Coatingthickness(㎛)★涂层厚度ED-COAT电泳18~32←←←←Primer底漆30~40←←←←Base面漆10~20←←←←Clear清漆40~50←←←←Total合计98~142←←←←DOI鲜映性Horizontal水平Darkcolor黑色8080858585lightcolor浅色7575808080Vertical垂直Darkcolor黑色7070758282lightcolor浅色6565707878GLOSS(20)光泽Horizontal水平Darkcolor黑色8585909595lightcolor浅色8080859090Vertical垂直Darkcolor黑色8585909595lightcolor浅色8080859090OrangePeel®橘皮Horizontal水平6.06.07.07.07.0Vertical垂直5.05.05.56.06.0Antirust(year)防锈年SurfaceRust锈斑55←←←Buyoffratio合格率40%50%70%80%90%C/Audit(Score/DPV)客户评审（分数/DPV）213/25149/1860/924/59/22-3.PaintShop,QualityTargetinEachStage涂装车间各阶段质量目标★:Must必须2.EachShop,QualityTarget5QualityKPI质量KPI(KeyPerformanceIndicator)(关键业绩指标)HF3_EV_CODASPPVPSOPSOP+3RemarkFinalInspection(DPV)最终检查(DPV)13080402011AssemblyStatic50301584Functional2010521Paint30201053Body30201053TorqueCP(%)★扭矩工序能力(%)70%(AR,A,B,C)80%(AR,A,B,C)90%(noAR,A)95%(noAR,A)98%(noAR,A)Fit&Finish(%)60%70%80%90%95%BuyoffRatio(%)一次通过率(%)-10%25%50%80%UnsolvedProblems(%)(JIRAIssueddefectsratio)未解决问题(JIRA问题缺陷）40%(AR,A,B,C)30%(AR,A,B,C)10%(noAR,A)5%(noAR,A)1%(noAR,A)C/Audit(Score/DPV)客户评审（分数/DPV)126/1688/1135/614/36/22-4.AssemblyShop,QualityTargetinEachStage总装车间各阶段质量目标★:Must必须2.EachShop,QualityTarget各车间质量部门6QualityKPI质量KPI(KeyPerformanceIndicator)HF3_EV_CODASPPVPSOPSOP+3RemarkOKratioofParts(%)★零件合格率70%80%85%90%100%DimensionOKratio(%)尺寸合格率70%80%90%98%100%Appearancefault外观缺陷(Scratch划痕,Coating涂层,Color颜色)Possible可用Possible可用Reject不良Reject不良Reject不良Assembleability装配能力(Function功能,Gap间隙,Flush阶差）Possible可用Possible可用Reject不良Reject不良Reject不良PPAPapproval;NonPanelPPAP批准(%)NewParts10%30%60%100%100%CarryOverParts50%78%100%PPAPcompletion;newpanelparts(%)(147Parts)5%20%50%100%100%OKratioofReliability(%)★Newpartsonly20%25%50%100%100%SupplierProcessAudit(Score)供应商过程评审（分数）6065707580C/Audit(Score/DPV)客户评审（分数）372/46260/32104/1642/817/42-5.SupplierParts,QualityTargetinEachStage供应商各阶段质量目标★:Must必须2.EachShop,QualityTarget各车间质量目标7ResponsibilityHF3_EV_CODA*RPSPPVPSOPSOP+3RemarkBody335235164662610Paint30421314960249Assembly1801268835146Supplier5323722601044217R&D485339238953815Total★18361285(AR,A,B,C)899(AR,A,B,C)360(noAR)144(noAR)57(noAR,A)2-7.QAC/Audit,ScoreTargetinEachStage质保客户评审各阶段分数目标2.EachShop,QualityTarget各车间质量目标8★:Must必须ResponsibilityHF3_EV_CODA*RPSPPVPSOPSOP+3RemarkOverall219153107542714Body4229201053Paint352518952Assembly231611632Supplier6546321684R&D5437261363H★151070(NoAR,A)0(NoAR,A)0(NoAR,A)A★75523417(NoAR)0(NoH,A)0(NoH,A)B104735126187C25181511972-6.QAC/Audit,DPVTargetinEachStageQA客户评审各阶段DPV目标2.EachShop,QualityTarget各车间质量目标9★:Must必须