战略合作伙伴泉州市质量奖现场评审汇报材料卫生陶瓷事业部组织架构施釉科烧成科造型科品检一科检修科成形二科总经理总经理助理技术副总生管科仓储科生产副总开发科维修科动力科技术科原料一科总经办人力资源科管理科采购科财务科开发部品保部技术部采购部河南办事处生管部制造一部成形一科工务部模具科品保科物流副总卫生陶瓷事业部工艺介绍原料场原料工序试验室成形工序造型工序卫生陶瓷事业部工艺介绍成形工序检修工序机器人施釉手工施釉施釉工序卫生陶瓷事业部工艺介绍隧道窑梭式窑烧成工序品检工序成品检查成品包装卫生陶瓷事业部主要产品介绍连体便器(54%)蹲便器(25%)盆类(柜盆、台盆、柱盆)(11%)拖布池(8%)其它(净身器、小便器)(1%)连体便器蹲便器盆类拖布池其它陶瓷污水处理设备高效全自动净水装置污水沉淀池生产过程中产生的污水经过净水装置处理,全部符合标准的要求。陶瓷事业部利用净化后的污水,进行车间卫生的清扫、绿地的浇灌等,实现污水的“零排放”。原料供给设备自动给料系统:1、连续性给料、作业周期短。2、设备联动作业,工人只操作控制器,劳动强度低。3、配备先进除尘风机,粉尘小、噪音低,作业环境优越。4、配有电子计量系统,给料精准度高。原料供给设备管道送浆系统:管道送浆系统由压力送泥罐和封闭送泥管道组成,作业员通过控制送泥压力完成整个送泥操作过程,劳动强度低;并且管道连续供浆稳定性好。泥浆在封闭的管道内循环,不与环境接触,泥浆性能稳定,品质好。原料供给设备泥浆恒温系统:引进先进冷、热水机组,在泥浆池和送泥罐内布置不锈钢调温盘管,对泥浆温度进行控制,防止泥浆因环境变化而产生浆温的波动,保证泥浆性能稳定,提高泥浆品质。成形设备高压成型设备:该成型设备具有:1、注浆效率高;2、半成品合格率高;3、产品周期短;4、树脂模具强度大不易损坏且使用寿命长;相对普通石膏模具成形方式,在相同的维护条件下,出现故障几率很低,非常适合连续运转,极大的提高了产能,在同行业中具有非常明显的优势。品检设备品检设备:应用真空漏气检查机、冲洗功能检查机对产品进行全检,保证内在功能,达成长效节水的效果。机器人施釉设备机器人施釉设备:该系统的动作速度、精度与可靠性均体现了机器人的先进水平,其与高性能控制柜及LCD彩色显示触摸屏的示教编程器的结合,更提高了机器人的可操控性,使作业系统更加完美。该系统的引入,使生产摆脱了传统的手工作业方式,极大的提高了生产效率和产品合格率,降低了作业者的劳动强度。窑炉设备窑炉设备:窑炉主体全部采用国内优质耐火材料,燃烧系统全部采用欧洲进口产品及零部件,该窑为全自动控制窑炉,全窑控制系统采用现场总线PLC+人机界面控制+计算机备用控制系统,达到国际先进水平。卫生陶瓷技术优势8889909192TOTOKOHLERJOMOO一、高洁釉面技术陶瓷釉面明度对比釉面白度高,视觉柔和;釉面硬度高,不易刮伤;成瓷致密度好,表面不易沾污。卫生陶瓷技术优势二、舒洁釉面技术——抗菌舒洁釉釉面有很好的抗菌性能,该舒洁釉采用银离子添加到釉料中,通过1200℃高温烧成,使银离子镶嵌在釉层表面,能够有效杀死大肠杆菌、葡萄球菌等常见病菌,杀灭率在96%以上,达到国家要求抗菌釉产品标准。卫生陶瓷技术优势二、舒洁釉面技术——抗污采用高温烧成,釉面玻化程度高,光滑、细腻,釉面不易沾污,清洗方便,只需用少量水冲洗即可;釉面用HB铅笔刻画,无明显划痕。普通釉舒洁釉陶瓷釉面墨水沾污试验卫生陶瓷技术优势三、金属釉面技术实现金属釉面技术在卫生陶瓷产品上面的应用,传统金属釉温度高,烧成时间较短,不能适应卫生陶瓷烧成曲线。而我司金属釉面技术的研究成功,不仅克服了这一难题,更是填补了行业空白。其釉面光泽效果及釉面平整度均高于现流行的仿古砖。卫生陶瓷技术优势四、彩色釉、青花装饰及釉面彩绘技术打破青花装饰及彩绘技术在艺术陶瓷及日用陶瓷方面的应用,给卫生陶瓷产品增添彩色的外衣,让我们的卫生间更具人性化更增添艺术气息。卫生陶瓷技术优势五、超薄陶瓷技术减少卫生陶瓷原料及能源等资源的耗用,减少有害气体排放,落实国家节能减排的政策,使我国在卫生陶瓷生产领域的技术处于国际先进水平。半成品强度较现在强度提高50%,成瓷强度较现在提高50%,同等产品较现在产品重量减轻30%。普通陶瓷超薄陶瓷AddyourtextinhereAddyourtextinhereAddyourtextinhereAddyourtextinhereAddyourtextinhereClicktoaddTextClicktoaddTextClicktoaddTextClicktoaddTextClicktoaddTextContentsThemeGalleryisaDesignDigitalContent&ContentsmalldevelopedbyGuildDesignInc.Diagram•ClicktoaddText•ClicktoaddText•ClicktoaddText•ClicktoaddText•ClicktoaddText•ClicktoaddText•ClicktoaddText•ClicktoaddText•ClicktoaddTextThemeGalleryisaDesignDigitalContent&ContentsmalldevelopedbyGuildDesignInc.DiagramThemeGalleryisaDesignDigitalContent&ContentsmalldevelopedbyGuildDesignInc.ThemeGalleryisaDesignDigitalContent&ContentsmalldevelopedbyGuildDesignInc.ThemeGalleryisaDesignDigitalContent&ContentsmalldevelopedbyGuildDesignInc.DiagramAddYourTextAddYourTextAddYourTextThemeGalleryisaDesignDigitalContent&ContentsmalldevelopedbyGuildDesignInc.DiagramTitleAddyourtitleinhere-Yourtextinhere-YourtextinhereAddyourtitleinhere-Yourtextinhere-YourtextinhereAddyourtitleinhere-Yourtextinhere-YourtextinhereAddyourtitleinhere-Yourtextinhere-YourtextinhereDiagramAddYourTextAddYourTextAddYourTextAddYourTextDiagramAddyourtextinhere•Yourtextinhere•Yourtextinhere•YourtextinhereAddyourtextinhere•Yourtextinhere•Yourtextinhere•YourtextinhereThemeGalleryisaDesignDigitalContent&ContentsmalldevelopedbyGuildDesignInc.ThemeGalleryisaDesignDigitalContent&ContentsmalldevelopedbyGuildDesignInc.ThemeGalleryisaDesignDigitalContent&ContentsmalldevelopedbyGuildDesignInc.DiagramTextinhere01.Title•Addyourtextinhere•Addyourtextinhere•Addyourtextinhere02.Title•Addyourtextinhere•Addyourtextinhere•Addyourtextinhere03.Title•Addyourtextinhere•Addyourtextinhere•AddyourtextinhereThemeGalleryisaDesignDigitalContent&ContentsmalldevelopedbyGuildDesignInc.ThemeGalleryisaDesignDigitalContent&ContentsmalldevelopedbyGuildDesignInc.ThemeGalleryisaDesignDigitalContent&ContentsmalldevelopedbyGuildDesignInc.DiagramTextinhereThemeGalleryisaDesignDigitalContent&ContentsmalldevelopedbyGuildDesignInc.TextinhereThemeGalleryisaDesignDigitalContent&ContentsmalldevelopedbyGuildDesignInc.TextinhereThemeGalleryisaDesignDigitalContent&ContentsmalldevelopedbyGuildDesignInc.TextinhereTextinhereTextinhereProgressDiagramYourtextinhereYourtextinhereYourtextinhereYourtextinhereYourtextinhereYourtextinhereTextinhereAddyourtextinhereAddyourtextinhere3-DPieChartText1Text2Text3Text4Text5AddyourtextinhereAddyourtextinhereAddyourtextinhereAddyourtextinhereAddyourtextinhereTextinhereTextinhereThemeGalleryisaDesignDigitalContent&ContentsmalldevelopedbyGuildDesignInc.ThemeGalleryisaDesignDigitalContent&ContentsmalldevelopedbyGuildDesignInc.TextinhereThemeGalleryisaDesignDigitalContent&ContentsmalldevelopedbyGuildDesignInc.DiagramThemeGalleryisaDesignDigitalContent&ContentsmalldevelopedbyGuildDesignInc.ThemeGalleryisaDesignDigitalContent&ContentsmalldevelopedbyGuildDesignInc.TitleTitleTitleTitleTitleTitleDiagramClicktoaddTextAddyourtextinhere-Yourtextinhere-YourtextinhereThemeGalleryisaDesignDigitalContent&ContentsmalldevelopedbyGuildDesignInc.ClicktoaddTextClicktoaddTextAddyourtextinhere-Yourtextinhere-YourtextinhereAddyourtextinhere-Yourtextinhere-YourtextinhereDiagramAddyourtextinhereAddyourtextinhereTitleABAddyourtextinhereDAddyourtextinhereCAddyourtextinhereAddyourtextinhereAddyourtextinher