24.11.2006PublicDevelopmentFlameRetardantsATPGDr.S.HöroldPhosphinates,theFlameRetardantsforPolymersinElectronicsSlide2PublicDevelopmentFlameRetardantsATPG24.11.2006Phosphinates,theFlameRetardantsforPolymersinElectronicsDr.S.Hörold-PropertiesofPhosphinates-HTPolyamidesLeadfreesoldering-Polyamide6and66GlowwiretestElectricalpropertiesRecyclingStudy-Polyester(PBT)-Epoxyresins-ConclusionFRPolymersintheE&EIndustry–DemandingrequirementsMaterialproperties(selection)–smallparts,thinwall,lowdensity–SurfaceMountTechnology–leadfreesoldering–lasermarkability/weldability–glowwiretestLifecycleconsiderations–Reprocessingofproductionwaste–Recyclingofusedmaterials–Endoflife–environmentalproperties–TotalcostsSlide3PublicDevelopmentFlameRetardantsATPG24.11.2006Phosphinates,theFlameRetardantsforPolymersinElectronicsDr.S.Hörold-PropertiesofPhosphinates-HTPolyamidesLeadfreesoldering-Polyamide6and66GlowwiretestElectricalpropertiesRecyclingStudy-Polyester(PBT)-Epoxyresins-ConclusionPhosphinateFlameRetardantsPropertiesofPhosphinatesHightemperaturePolyamides–LeadfreesolderingPolyamide6and66–Glowwiretest–Electricalproperties–RecyclingStudyPolyester(PBT)EpoxyresinsConclusionSlide4PublicDevelopmentFlameRetardantsATPG24.11.2006Phosphinates,theFlameRetardantsforPolymersinElectronicsDr.S.Hörold-PropertiesofPhosphinates-HTPolyamidesLeadfreesoldering-Polyamide6and66GlowwiretestElectricalpropertiesRecyclingStudy-Polyester(PBT)-Epoxyresins-ConclusionClariant‘sNewPhosphinatePlantSlide5PublicDevelopmentFlameRetardantsATPG24.11.2006Phosphinates,theFlameRetardantsforPolymersinElectronicsDr.S.Hörold-PropertiesofPhosphinates-HTPolyamidesLeadfreesoldering-Polyamide6and66GlowwiretestElectricalpropertiesRecyclingStudy-Polyester(PBT)-Epoxyresins-ConclusionPhosphinates,anewclassofFRSystemsRegistrationiscompletedincompliancewith–ELINCSinventory(Europe)–TSCA(USA)–IECSC(China)–ENCS(Japan)–DSL(Canada)–ECL(Korea)–HNSO(NewZealand)–AICS(Australia)Slide6PublicDevelopmentFlameRetardantsATPG24.11.2006Phosphinates,theFlameRetardantsforPolymersinElectronicsDr.S.Hörold-PropertiesofPhosphinates-HTPolyamidesLeadfreesoldering-Polyamide6and66GlowwiretestElectricalpropertiesRecyclingStudy-Polyester(PBT)-Epoxyresins-ConclusionPhosphinatesasFlameRetardantsThermallystableupto350°CMineral-likecharacteristicsofmetalphosphinateFRsystemdecomposestosolidphosphatesnomigrationandbloomingvirtuallynoemissionsPR1R2OOn_Mn+Slide7PublicDevelopmentFlameRetardantsATPG24.11.2006Phosphinates,theFlameRetardantsforPolymersinElectronicsDr.S.Hörold-PropertiesofPhosphinates-HTPolyamidesLeadfreesoldering-Polyamide6and66GlowwiretestElectricalpropertiesRecyclingStudy-Polyester(PBT)-Epoxyresins-ConclusionToxicologicFindingsforthePhosphinateSensitizationnon-sensitizing(Gunieapig)Mutagenity–Ames-Testnotmutagenic–GenotoxicityinvivonoexperimentalindicationsToxicity–DaphniaEC50100mg/l(48h,daphniamagna)–FishLC50100mg/l(96h,zebrafish)–BacteriaEC50=1968mg/l(3h,activatedsludge)–AlgaeNOEC180mg/l(scendenemussubspicatus)Slide8PublicDevelopmentFlameRetardantsATPG24.11.2006Phosphinates,theFlameRetardantsforPolymersinElectronicsDr.S.Hörold-PropertiesofPhosphinates-HTPolyamidesLeadfreesoldering-Polyamide6and66GlowwiretestElectricalpropertiesRecyclingStudy-Polyester(PBT)-Epoxyresins-ConclusionPolyestersPhosphinateBasedFlameRetardants–AgrowingnumberofapplicationsOthersPolyamidesPrintedWiringBoardsPR1R2OOn_Mn+Slide9PublicDevelopmentFlameRetardantsATPG24.11.2006Phosphinates,theFlameRetardantsforPolymersinElectronicsDr.S.Hörold-PropertiesofPhosphinates-HTPolyamidesLeadfreesoldering-Polyamide6and66GlowwiretestElectricalpropertiesRecyclingStudy-Polyester(PBT)-Epoxyresins-ConclusionFRPolyamideswithPhosphinatesColoribilityCTI600VgoodmechanicalpropertieslowdensityofcompoundsgoodflowpropertieshightemperaturestabilityLasermarkingandlaserweldingpossibleSlide10PublicDevelopmentFlameRetardantsATPG24.11.2006Phosphinates,theFlameRetardantsforPolymersinElectronicsDr.S.Hörold-PropertiesofPhosphinates-HTPolyamidesLeadfreesoldering-Polyamide6and66GlowwiretestElectricalpropertiesRecyclingStudy-Polyester(PBT)-Epoxyresins-ConclusionPA-HTRecipesforComparisonCompoundingonLeistritzZSE27HP–44DPA6T/6630%GlassfibresWithoutflameretardantsWithBr-PS/ATO/PTFEUL94V-0WithExolitOP1230UL94V-0Slide11PublicDevelopmentFlameRetardantsATPG24.11.2006Phosphinates,theFlameRetardantsforPolymersinElectronicsDr.S.Hörold-PropertiesofPhosphinates-HTPolyamidesLeadfreesoldering-Polyamide6and66GlowwiretestElectricalpropertiesRecyclingStudy-Polyester(PBT)-Epoxyresins-ConclusionMechanicalPropertiesinPA-HTTensile(dryasmoulded)E-Modulus[MPa]Tensilestrength[N/mm²]Elongationatbreak[%]WithoutFRExolitOP1230Br-PS1150010500125002001501402,52,01,5Slide12PublicDevelopmentFlameRetardantsATPG24.11.2006Phosphinates,theFlameRetardantsforPolymersinElectronicsDr.S.Hörold-PropertiesofPhosphinates-HTPolyamidesLeadfreesoldering-Polyamide6and66GlowwiretestElectricalpropertiesRecyclingStudy-Polyester(PBT)-Epoxyresins-ConclusionImpact(dryasmoulded)Impactstre