橡套电缆成缆工艺标准

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额定电压450/750V及以下橡皮绝缘电线电缆成缆工艺规范OZDX.811.005.100浙江正泰电缆有限公司2008年11月OZDX.811.005.100代替:浙江正泰电缆有限公司额定电压450/750V及以下橡皮绝缘电线电缆共14页第1页1成缆工艺要求1.1绝缘线芯应根据成缆产品的型号规格,认真检查,校对后上盘,防止用错。1.2多芯电缆绝缘线芯采用颜色区分时.单芯和两芯:任选,但红色、灰色、白色、绿色、黄色除外。三芯:浅蓝、黑色、棕色,或是黄/绿、浅蓝、棕色;四芯:浅蓝、黑色、棕色、黑色或棕色,或是黄/绿、浅蓝、棕色、黑色;五芯:浅蓝、黑色、棕色、棕色或黑色、棕色或黑色,或是黄/绿、浅蓝、棕色、黑色、棕色或黑色;注:黄/绿组合色颜色分布应满足:其中一种颜色应至少覆盖绝缘线芯表面的30%,且不大于70%,而另一种颜色则覆盖绝缘线芯的其余部分。大于五芯电缆采用数字标识:⑴绝缘线芯为黑色,数字为白色;⑵数字编号应从内层以数字1开始;1.3电缆填充料采用麻绳或橡胶条,填充以填圆为准;但是同一种型号的电缆采用同一材质填充,不允许混用.1.4无纺布和聚酯带宽度在生产中允许上下调整一规格,但必须满足重叠率10~15%要求。1.5生产操作中绕包带不可漏包、打皱严重、换带时头尾对接要平整,胶带缠绕平整。1.6成缆时,边缘填充不能进入成缆的中心位置;成缆中的各盘线芯涨力要均匀,电缆不允许有眼观可见的蛇形弯。会签成缆工艺规范标准化编制审定标记处数更改文件号签字日期校对批准OZDX.811.005.100额定电压450/750V及以下橡皮绝缘电线电缆成缆工艺规范共14页第2页2成缆使用范围见表1表1序号表号使用范围1表2额定电压450/750V及以下橡皮绝缘电线电缆结构用料说明2表3YC450/750V、YCW450/750V、60245IEC66(YCW)450/750V成缆工艺规范3表4YZ300/500V、60245IEC53(YZ)300/500V、YZW300/500V、60245IEC57(YZW)300/500V成缆工艺规范标记处数更改文件号签字日期OZDX.811.005.100额定电压450/750V及以下橡皮绝缘电线电缆成缆工艺规范共14页第3页3额定电压450/750V及以下橡皮绝缘电线电缆结构用料说明见表2表2橡套电缆结构图说明结构说明型号芯数导体类型绝缘材料填充物绕包带护套60245IEC53(YZ)300/500V2~5芯5类铜导体IE4麻绳/橡胶条聚酯带SE360245IEC57(YZW)300/500V2~5芯5类铜导体IE4麻绳/橡胶条聚酯带SE41芯5类铜导体IE4麻绳/橡胶条聚酯带SE42、5芯5类铜导体IE4麻绳/橡胶条聚酯带/无纺布SE460245IEC66(YCW)450/750V3、4芯5类铜导体IE4麻绳/橡胶条聚酯带/无纺布SE42~5芯5类铜导体IE1麻绳/橡胶条聚酯带/无纺布SE36芯5类铜导体IE1麻绳/橡胶条聚酯带/无纺布SE33+1芯5类铜导体IE1麻绳/橡胶条聚酯带/无纺布SE3YZ300/500V3+2芯5类铜导体IE1麻绳/橡胶条聚酯带/无纺布SE32~5芯5类铜导体IE1麻绳/橡胶条聚酯带/无纺布SE46芯5类铜导体IE1麻绳/橡胶条聚酯带/无纺布SE43+1芯5类铜导体IE1麻绳/橡胶条聚酯带/无纺布SE4YZW300/500V3+2芯5类铜导体IE1麻绳/橡胶条聚酯带/无纺布SE41~4芯5类铜导体IE1麻绳/橡胶条聚酯带/无纺布SE35芯5类铜导体IE1麻绳/橡胶条聚酯带/无纺布SE33+1芯5类铜导体IE1麻绳/橡胶条聚酯带/无纺布SE3YC450/750V3+2芯5类铜导体IE1麻绳/橡胶条聚酯带/无纺布SE33+1芯5类铜导体IE1麻绳/橡胶条聚酯带/无纺布SE4YCW450/750V3+2芯5类铜导体IE1麻绳/橡胶条聚酯带/无纺布SE4标记处数更改文件号签字日期OZDX.811.005.100额定电压450/750V及以下橡皮绝缘电线电缆成缆工艺规范共14页第4页4额定电压450/750V及以下橡皮绝缘电线电缆结构示意图如下:注:结构类:1-导体;2-绝缘;3护套;4-填充。标记处数更改文件号签字日期132412OZDX.811.005.100额定电压450/750V及以下橡皮绝缘电线电缆成缆工艺规范共14页第5页5YC450/750V、YCW450/750V、60245IEC66(YCW)450/750V成缆工艺规范见表3表3成缆参数麻绳/橡胶条聚酯带/无纺布绕包参数方向:右方向:左重叠率:10-15%芯数×标称截面n×mm2导体结构股数/根数/线径n/n/㎜绝缘外径范围mm节距范围mm成缆外径范围mm根数×直径n×mm层×厚×宽n×㎜×㎜包带后外径范围mm2×11/30/0.22.5~2.773~904.9~5.42×Φ21×0.05×205.0~5.52×1.51/30/0.253.1~3.494~1146.3~6.72×Φ31×0.05×206.4~6.92×2.51/49/0.253.8~4.0113~1367.6~8.02×Φ41×0.05×207.7~8.22×41/53/0.34.5~5.0136~1689.1~9.92×Φ61×0.05×309.2~10.12×67/12/0.35.6~6.0167~20411.2~12.02×Φ71×0.05×3011.3~12.22×107/11/0.47.0~7.6209~25714.0~15.22×Φ61×0.05×3014.1~15.32×167/17/0.48.1~8.7243~29616.2~17.42×Φ61×0.05×3016.3~17.62×257/26/0.410.0~10.6301~36120.1~21.32×Φ71×0.2×4020.5~21.92×357/36/0.411.3~11.9338~40422.6~23.82×Φ101×0.2×4023.0~24.42×5019/19/0.413.5~14.1405~47927.0~28.22×Φ111×0.2×4027.4~28.82×7019/17/0.515.4~16.0463~54530.9~32.12×Φ121×0.2×4031.3~32.72×9519/23/0.517.7~18.3532~62335.5~36.72×Φ131×0.2×4035.9~37.32×12019/30/0.519.4~20.0582~68038.8~40.02×Φ151×0.2×4039.2~40.62×15037/19/0.521.6~22.2647~75443.2~44.42×Φ161×0.2×6043.6~45.03×11/30/0.22.5~2.779~975.3~5.83×Φ21×0.05×205.4~5.93×1.51/30/0.253.1~3.4101~1236.8~7.23×Φ31×0.05×206.9~7.43×2.51/49/0.253.8~4.0122~1468.2~8.63×Φ31×0.05×308.3~8.83×41/53/0.34.5~5.0146~1819.8~10.73×Φ31×0.05×309.9~10.83×67/12/0.35.6~6.0180~22012.0~12.93×Φ41×0.05×3012.1~13.1标记处数更改文件号签字日期OZDX.811.005.100额定电压450/750V及以下橡皮绝缘电线电缆成缆工艺规范共14页第6页表3(续)成缆参数麻绳/橡胶条聚酯带/无纺布绕包参数方向:右方向:左重叠率:10-15%芯数×标称截面n×mm2导体结构股数/根数/线径n/n/㎜绝缘外径范围mm节距范围mm成缆外径范围mm根数×直径n×mm层×厚×宽n×㎜×㎜包带后外径范围mm3×107/11/0.47.0~7.6225~27715.0~16.33×Φ51×0.05×3015.1~16.53×167/17/0.48.1~8.7262~31917.5~18.83×Φ51×0.05×3017.6~18.93×257/26/0.410.0~10.6324~38921.6~22.93×Φ6+Φ21×0.2×4022.0~23.53×357/36/0.411.3~11.9364~43524.3~25.63×Φ6+Φ21×0.2×4024.7~26.23×5019/19/0.413.5~14.1436~51629.1~30.43×Φ8+Φ21×0.2×4029.5~31.03×7019/17/0.515.4~16.0498~58733.2~34.53×Φ8+Φ21×0.2×4033.6~35.13×9519/23/0.517.7~18.3573~67138.2~39.53×Φ11+Φ31×0.2×4038.6~40.13×12019/30/0.519.4~20.0627~73341.8~43.13×Φ12+Φ31×0.2×6042.2~43.73×15037/19/0.521.6~22.2697~81246.5~47.83×Φ12+Φ31×0.2×6046.9~48.44×11/30/0.22.5~2.788~1095.9~6.54×Φ1+Φ11×0.05×206.0~6.64×1.51/30/0.253.1~3.4113~1387.6~8.14×Φ2+Φ11×0.05×207.7~8.34×2.51/49/0.253.8~4.0137~1649.2~9.74×Φ3+Φ21×0.05×309.3~9.84×41/53/0.34.5~5.0164~20311.0~12.04×Φ3+Φ21×0.05×3011.1~12.14×67/12/0.35.6~6.0202~24613.5~14.54×Φ4+Φ21×0.05×3013.6~14.74×107/11/0.47.0~7.6252~31116.9~18.34×Φ4+Φ31×0.05×3017.0~18.54×167/17/0.48.1~8.7294~35719.6~21.14×Φ4+Φ31×0.2×4020.0~21.74×257/26/0.410.0~10.6363~43624.2~25.74×Φ5+Φ41×0.2×4024.6~26.34×357/36/0.411.3~11.9408~48727.2~28.74×Φ6+Φ51×0.2×4027.6~29.34×5019/19/0.413.5~14.1488~57832.6~34.04×Φ7+Φ61×0.2×4033.0~34.64×7019/17/0.515.4~16.0558~65837.3~38.74×Φ7+Φ71×0.2×4037.7~39.34×9519/23/0.517.7~18.3642~75242.8~44.34×Φ8+Φ71×0.2×6043.2~44.9标记处数更改文件号签字日期OZDX.811.005.100额定电压450/750V及以下橡皮绝缘电线电缆成缆工艺规范共14页第7页表3(续)成缆参数麻绳/橡胶条聚酯带/无纺布绕包参数方向:右方向:左重叠率:10-15%芯数×标称截面n×mm2导体结构股数/根数/线径n/n/㎜绝缘外径范围mm节距范围mm成缆外径范围mm根数×直径外层+中心n×mm层×厚×宽n×㎜×㎜包带后外径范围mm4×12019/30/0.519.4~20.0703~82146.9~48.34×Φ10+Φ82×0.2×6047.7~49.34×15037/19/0.521.6~22.2781~91052.1~53.64×Φ11+Φ92×0.2×6052.9~54.65×11/30/0.22.5~2.799~1226.6~7.25×Φ1+Φ21×0.05×206.7~7.45×1.51/30/0.253.1~3.4127~1548.5~9.15×Φ1+Φ21×0.05×308.6~9.25×2.51/49/0.253.8~4.0153~18410.2~10.85×Φ2+Φ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