日本标准单芯无屏蔽汽车低压电缆

控制编号：版本号：Ver1.0北京斯普乐电线电缆有限公司技术文件日本标准单芯无屏蔽汽车低压电线技术条件SPL/JS1.02-05本技术条件等效采用JASOD611-94、JASOD608-92、JISC3406-78及住友电装、矢崎公司规范的规定。1.适用范围:本技术条件适用于日本车型低压回路使用的电线。2.引用标准:JISC3102电工用软铜线JISC3005橡胶和塑料绝缘电线电缆试验方法JISC3152镀锡软铜线JISB7502测量外径用千分尺JISB7503千分表，读数精度0.01mmJISB7507游标卡尺JISK2203煤油JISK2215内燃发动机油JISK6301硫化橡胶物理试验方法JISR6251砂布JISZ8721三属性颜色规定JASOD607线束颜色编码3.产品命名及代号:3.1代号:3.1.1按用途(并表示系列)：A—汽车用电线EB---蓄电池接地3.1.2按材料特征：V---聚氯乙烯绝缘E---聚乙烯T——镀锡3.1.3按结构特征：S---薄壁型SS---超薄壁型f（或CP、C）---软结构H（或HD）---厚壁型/耐热型C---压型导体3.1.4按制造方式：X---辐照交联型3.2产品标记表示方法:产品用型号、规格、颜色及本技术条件编号表示。例如：公路车辆用聚氯乙烯薄壁绝缘低压汽车电线0.5mm2红(主色)、白(辅色)、蓝色单环电线表示为：AVS0.5红/白(蓝)SPL/JS1.02-06或AVS0.5R/W(L)SPL/JS1.02-064.型号:公路车辆用低压电线的型号见表1。5.规格:公路车辆用低压电线的规格见表2～8。技术部2008年4月10日发布2008年4月10日实施SPL/JS1.02-05表1电线的型号型号产品名称特性AV公路车辆用聚氯乙烯绝缘低压汽车电线标准绝缘厚度HAV、HDAV公路车辆用聚氯乙烯厚壁绝缘低压汽车电线绝缘厚度加大AVS、CPAVS公路车辆用聚氯乙烯薄壁绝缘低压汽车电线绝缘厚度0.50～0.70AVSS、TVSS、AVSSC公路车辆用聚氯乙烯超薄壁绝缘低压汽车电线绝缘厚度0.30～0.40AVSSH公路车辆用耐热聚氯乙烯超薄壁绝缘低压汽车电线绝缘厚度0.30～0.40CAVS公路车辆用压型导体聚氯乙烯超薄壁绝缘低压汽车电线绝缘厚度0.30～0.40CAVUS公路车辆用压型导体聚氯乙烯极薄壁绝缘低压汽车电线绝缘厚度0.20AVX公路车辆用辐照交联聚氯乙烯绝缘低压汽车电线耐热100℃AVSSX、TVSSX公路车辆用辐照交联聚氯乙烯超薄壁绝缘低压汽车电线耐热100℃AEX公路车辆用辐照交联聚乙烯绝缘低压汽车电线耐热120℃AESSX公路车辆用辐照交联聚乙烯超薄壁绝缘低压汽车电线耐热120℃EB公路车辆蓄电池接地用薄壁绝缘电缆绝缘厚度0.60HEB、HDEB公路车辆蓄电池接地用厚壁绝缘电缆缘厚度1.00～1.606.导体:6.1导体由JISC3102规定的软铜线绞合而成，或软铜线经绞合后紧压成圆形。AVX、AEX、AVSSX、AESSX型电线的导体可以由JISC3152规定的镀锡软铜线绞合而成。6.2导体结构应符合表2～8的规定。表2AV型电线结构表导电线芯绝缘厚度成品外径标称截面mm2根数/直径mm计算外径mm20℃时最大电阻Ω/Km最小mm标称mm标称mm最大mm0.5f20/0.181.036.70.480.62.202.40.57/0.321.032.70.480.62.202.40.75f30/0.181.224.40.480.62.402.60.8511/0.321.220.80.480.62.402.61.25f50/0.181.514.70.480.62.702.91.2516/0.321.514.30.480.62.702.92.026/0.321.98.810.480.63.103.43.041/0.322.45.590.560.73.804.15.065/0.323.03.520.640.84.604.98.050/0.453.72.320.720.95.505.81584/0.454.81.380.881.17.007.4207/18/0.456.00.8870.881.18.208.8307/27/0.458.00.5201.121.410.811.5407/36/0.458.60.4281.121.411.412.15019/16/0.459.80.3371.281.613.013.86019/20/0.4510.40.2871.281.613.614.48519/28/0.4512.00.2151.602.016.017.010019/34/0.4513.60.1681.602.017.618.6SPL/JS1.02-05表3HAV、HDAV型电线结构表导电线芯绝缘厚度成品外径标称截面mm2根数/直径mm计算外径mm20℃时最大电阻Ω/Km最小mm标称mm标称mm最大mm0.57/0.321.032.70.81.03.003.20.8511/0.321.220.80.81.03.203.40.85f16/0.261.222.00.81.03.203.41.2516/0.321.514.30.81.03.503.72.026/0.321.98.810.881.14.104.4表4AVS、CPAVS型电线结构表导电线芯绝缘厚度成品外径标称截面mm2根数/直径mm计算外径mm20℃时最大电阻Ω/Km最小mm标称mm标称mm最大mm0.37/0.260.850.20.320.51.81.90.3f15/0.180.848.90.320.51.81.90.57/0.321.032.70.320.52.02.10.5f20/0.181.036.70.320.52.02.10.75f30/0.181.224.40.320.52.22.30.8511/0.321.220.80.320.52.22.30.85f16/0.261.222.00.320.52.22.31.2516/0.321.514.30.320.52.52.61.25f50/0.181.514.70.320.52.52.62.026/0.321.98.810.320.52.93.12.0f37/0.261.99.500.320.52.93.13.041/0.322.45.590.400.63.63.85.065/0.323.03.520.480.74.44.6注：CPAVS为AVS软结构，即f结构。表5AVSS、TVSS、AVSSC、AVSSH、AVSSX、TVSSX、AESSX型电线结构表导电线芯绝缘厚度成品外径20℃最大电阻Ω/Km标称截面mm2根数/直径mm计算外径mm裸铜镀锡铜最小mm标称mm标称mm最大mm0.37/0.260.850.20.240.31.41.50.3f19/0.160.848.865.60.240.31.41.50.57/0.321.032.70.240.31.61.70.5f19/0.191.034.638.50.240.31.61.70.75f19/0.231.223.625.40.240.31.81.90.857/0.401.220.80.240.31.81.90.85f19/0.241.221.70.240.31.81.91.2519/0.291.514.90.240.32.12.21.25f37/0.211.514.615.00.240.32.12.22.019/0.371.99.000.320.42.72.82.0f37/0.261.89.509.690.320.42.62.7SPL/JS1.02-05注：1.AVSSC为AVSS软结构，即f结构2.TVSS和TVSSX为软结构，即f结构。3.镀锡铜的直流电阻采用ISO6722的规定表6CAVS型电线结构表导电线芯绝缘厚度成品外径标称截面mm2根数/直径mm计算外径mm20℃时最大电阻Ω/Km最小mm标称mm标称mm最大mm0.37/紧压圆型0.750.20.280.351.41.50.57/紧压圆型0.932.70.280.351.61.70.857/紧压圆型1.120.80.280.351.81.90.8511/紧压圆型1.120.80.280.351.81.91.2516/紧压圆型1.414.30.280.352.12.2表7CAVUS型电线结构表导电线芯绝缘厚度成品外径标称截面mm2根数/直径mm计算外径mm20℃时最大电阻Ω/Km最小mm标称mm标称mm最大mm0.37/紧压圆型0.750.20.160.201.101.20.57/紧压圆型0.932.70.160.201.301.40.857/紧压圆型1.120.80.160.201.501.60.8511/紧压圆型1.120.80.160.201.501.61.2516/紧压圆型1.414.30.160.201.801.9表8AVX、AEX型电线结构表导电线芯成品外径20℃时最大电阻Ω/Km标称截面mm2根数/直径mm计算外径mm裸铜镀锡标称绝缘厚度mm标称mm最大mm0.5f20/0.181.036.738.60.52.02.20.57/0.321.032.734.60.52.02.20.75f30/0.181.124.425.80.52.22.40.8511/0.321.220.822.00.52.22.41.25f50/0.181.514.715.50.62.72.91.2516/0.321.514.315.10.62.72.92.026/0。321.98.819.300.63.13.43.041/0.322.45.595.900.73.84.15.065/.0323.03.523.720.84.64.98.050/0.453.72.322.450.85.35.6SPL/JS1.02-05表9EB型电线结构表导电线芯绝缘厚度成品外径标称截面mm2根数/直径mm计算外径mm20℃时最大电阻Ω/Km最小mm标称mm标称mm最大mm5.07/9/0.323.13.580.480.64.34.79.07/16/0.324.22.000.480.65.45.815.019/9/0.325.31.320.480.66.56.920.019/13/0.326.50.9150.480.67.78.030.019/19/0.327.80.6250.480.69.09.440.019/26/0.329.10.4570.480.610.310.850.019/32/0.3210.10.3710.480.611.311.960.019/39/0.3211.10.3040.480.612.312.9表10HEB、HDEB型电线结构表导电线芯绝缘厚度成品外径标称截面mm2根数/直径mm计算外径mm20℃时最大电阻Ω/Km最小mm标称mm标称mm最大mm9.07/16/0.324.22.000.801.06.26.515.019/9/0.325.31.320.881.17.58.020.019/13/0.326.50.9150.881.18.79.330.019/19/0.327.80.6251.121.410.611.340.019/26/0.329.10.4571.121.411.912.660.019/39/0.3211.10.3041.281.614.315.17.绝缘：7.1绝缘应紧密挤包在导体上，且应容易剥离而不损伤绝缘、导体，绝缘表面应平整，色泽均匀。7.2电线的绝缘厚度的平均值应不小于表2～10规定值的90%，外径应符合表2～10的规定。7.3成品电线应经受5KV工频火花试验作为中间检查，应保证每一点耐压时间不小于0.15秒(见9.2条)。8.标志:8.1成品电线采用颜色识别标志，成品电线颜色标志分为单色和双色。8.1.1AV、HAV、HDAV、AVS、CPAVS、AVSS、AVSSC、AVSSH、CAVS、CAVUS、EB、HEB、H