保洁Mold检验

PresentbySupplyWindowsIncP&GMoldValidationProcedureforPlasticInjectionMolds宝洁公司塑胶模具验证程序PresentbySupplyWindowsIncPurpose目的ThepurposeoftheInjectionMoldValidationProcedureisto:Identifyacapablemold-processwhichwillachievekeypartdimensionsandtolerances.依据基本的注塑参数測试模具,是否达到运作要求,和重要尺寸公差的稳定性.Establishamoldprocessing-windowfortheinjectionmold.确定模具生产的稳定性参数.PresentbySupplyWindowsIncCQVCCommissioning试运行QVQualification验收Verification验证PresentbySupplyWindowsIncMoldCertificationDryCycleMoldProcessStabilityTestINJECTIONMOLDVALIDATIONFLOWCHARTReworkmoldorrepairpressModifymoldormanifoldDamagetotool,orpressnotoperatingproperlyProcessStabilityestablished.Noshortshots,flash,scratches,blemishes,waterleakage,orvoids.Moldisexaminedbyexperiencedmoldbuilder.OK?Moldisexaminedbyexperiencedmoldbuilder.OK?YesNoNoYesNoNoYesGageReproducability&RepeatabilityAnalysisMeasurementvariationlessthan20%oftolerances?ProvidetrainingforoepratorsorUsealternativemeasurementsystem..NoYesYesYesMoldViscosityTestBalanceofFillAnalysisGateFreezeTestCommissioning(Multi-CavityAnalysis)DOXQualification(ProcessCapabilityStudy)Reworkmold,runnersystemAnalyzeProcess(ReworkMold)Re-cutmoldmetaltocentertheaverageFlowsbalancedbetweencavities?Pass?ProcessCapable?MeetsCr,Tz,andCpk.Inspectmold,runnersystem.OK?YesNoNoNoYesNoYesYesVerification(30-dayrun)MoldValidatedIdentifysourcesofvariationandeliminatePass?YesNoMoldCertification模具验证DryCycleMold模具空运行ProcessStabilityTest稳定性测试GageR&RTest量具的可重复性与重复能力测试MoldViscosityTest粘度测试BalanceofFillTest流道平衡测试GateFreezeTest浇口冻结测试MultiCavityAnalysis多型腔分析DOX试验测试设计QualificationRun验收运行ValidationRun验证测试MoldValidated模具与验证PresentbySupplyWindowsIncMoldCertificationDryCycleMoldProcessStabilityTestINJECTIONMOLDVALIDATIONFLOWCHARTReworkmoldorrepairpressModifymoldormanifoldDamagetotool,orpressnotoperatingproperlyProcessStabilityestablished.Noshortshots,flash,scratches,blemishes,waterleakage,orvoids.Moldisexaminedbyexperiencedmoldbuilder.OK?Moldisexaminedbyexperiencedmoldbuilder.OK?YesNoNoYesNoNoYesGageReproducability&RepeatabilityAnalysisMeasurementvariationlessthan20%oftolerances?ProvidetrainingforoepratorsorUsealternativemeasurementsystem..NoYesYesYesMoldViscosityTestBalanceofFillAnalysisGateFreezeTestCommissioning(Multi-CavityAnalysis)DOXQualification(ProcessCapabilityStudy)Reworkmold,runnersystemAnalyzeProcess(ReworkMold)Re-cutmoldmetaltocentertheaverageFlowsbalancedbetweencavities?Pass?ProcessCapable?MeetsCr,Tz,andCpk.Inspectmold,runnersystem.OK?YesNoNoNoYesNoYesYesVerification(30-dayrun)MoldValidatedIdentifysourcesofvariationandeliminatePass?YesNoMoldCertification模具验证PresentbySupplyWindowsIncCommissioning试运行BeforetheCommissioningrun…“C”之前应提供的资料…•MoldCriticalDimensionReport模具重要尺寸的测量报告•MoldingProcessParameter注塑参数IncludeRunnersize,Gatesize.包含流道和浇口尺寸Makesurehaveenoughventing.确保有足够的排气槽•MoldTrialReport试模报告•FAIReport产品尺寸报告PresentbySupplyWindowsIncMoldCertificationDryCycleMoldProcessStabilityTestINJECTIONMOLDVALIDATIONFLOWCHARTReworkmoldorrepairpressModifymoldormanifoldDamagetotool,orpressnotoperatingproperlyProcessStabilityestablished.Noshortshots,flash,scratches,blemishes,waterleakage,orvoids.Moldisexaminedbyexperiencedmoldbuilder.OK?Moldisexaminedbyexperiencedmoldbuilder.OK?YesNoNoYesNoNoYesGageReproducability&RepeatabilityAnalysisMeasurementvariationlessthan20%oftolerances?ProvidetrainingforoepratorsorUsealternativemeasurementsystem..NoYesYesYesMoldViscosityTestBalanceofFillAnalysisGateFreezeTestCommissioning(Multi-CavityAnalysis)DOXQualification(ProcessCapabilityStudy)Reworkmold,runnersystemAnalyzeProcess(ReworkMold)Re-cutmoldmetaltocentertheaverageFlowsbalancedbetweencavities?Pass?ProcessCapable?MeetsCr,Tz,andCpk.Inspectmold,runnersystem.OK?YesNoNoNoYesNoYesYesVerification(30-dayrun)MoldValidatedIdentifysourcesofvariationandeliminatePass?YesNoDryCycleMold模具空运行PresentbySupplyWindowsInc1.DryCycle空运行•ValidatetheMoldfunctioning.验证模具的动作•MeasureCoolingpressureandflowrate.测量冷却水/油的压力与流量Commissioning试运行Runmoldwithoutinjectingplastic空运行一段时间FillouttheMoldfunctioningform填表UsingPressuregaugeandflowmetertomeasure使用压力表与流量表进行测量FillouttheFlowCheckform把测量出的数据填入表中PresentbySupplyWindowsIncMeasureCoolingpressureandflowrate.测量冷却水/油的压力与流量PressureGauge压力表FlowMeter流量表PresentbySupplyWindowsIncMoldCertificationDryCycleMoldProcessStabilityTestINJECTIONMOLDVALIDATIONFLOWCHARTReworkmoldorrepairpressModifymoldormanifoldDamagetotool,orpressnotoperatingproperlyProcessStabilityestablished.Noshortshots,flash,scratches,blemishes,waterleakage,orvoids.Moldisexaminedbyexperiencedmoldbuilder.OK?Moldisexaminedbyexperiencedmoldbuilder.OK?YesNoNoYesNoNoYesGageReproducability&RepeatabilityAnalysisMeasurementvariationlessthan20%oftolerances?ProvidetrainingforoepratorsorUsealternativemeasurementsystem..NoYesYesYesMoldViscosityTestBalanceofFillAnalysisGateFreezeTestCommissioning(Multi-CavityAnalysis)DOXQualification(ProcessCapabilityStudy)Reworkmold,runnersystemAnalyzeProcess(ReworkMold)Re-cutmoldmetaltocentertheaverageFlowsbalancedbetweencavities?Pass?ProcessCapable?MeetsCr,Tz,andCpk.Inspectmo