(手持产品)塑胶件外观检验标准(PDF 16)

CorporateQualityStandardNumber:Title:Date:CosmeticAcceptabilityStandardforPlastic(HandHeldProducts)(手持产品)塑胶件外观检验标准Page1of17CorporateQualityAssuranceDepartment1.0Contents目录1.0Content目录12.0Purpose目的23.0Scope范围24.0Description描述24.1ToolsandEquipment工具和设备24.2InstructionDetail检验方法说明24.3SurfaceClassification表面分类44.4InspectionDetail(RawPlastic)检验说明(未加工的塑胶件)54.4.1GeneralAppearance总体外观54.4.2CriteriaforBlister疱块的判定标准54.4.3CriteriaforBubble气泡的判定标准54.4.4CriteriaforColour颜色的判定标准54.4.5CriteriaforCrack/Crackline裂缝/纹的判定标准54.4.6CriteriaforDeform变形的判定标准54.4.7CriteriaforDots杂点的判定标准54.4.8CriteriaforFlashes毛边的判定标准74.4.9CriteriaforFlowMark流痕的判定标准74.4.10CriteriaforGatingMark进浇痕迹的判定标准84.4.11CriteriaforGatingMaterial浇口残料的判定标准84.4.12CriteriaforGlossyMaterial材料发光的判定标准84.4.13CriteriaforInsertLine拼接线的判定标准84.4.14CriteriaforScratches刮(划)伤的判定标准84.4.15CriteriaforShortMoulding注模不足的判定标准94.4.16CriteriaforSilverStreak银纹的判定标准94.4.17CriteriaforSinkMark缩水痕的判定标准94.4.18CriteriaforStress/PinMark压力/顶针痕的判定标准104.4.19CriteriaforWarpage翘曲的判定标准104.4.20CriteriaforWeldLine熔接线的判定标准104.4.21CriteriaforClearTransparentParts透明件的判定标准104.4.22CriteriaforDentedMark凹痕的判定标准114.5InspectionDetailforPlasticwithSecondaryProcess(eg:spraypainting,sputtering,printing,ultrasonicwelding,heatstaking,PlatingandEMIshielding)二次加工(表面处理)的塑胶件检验说明(如:喷漆、喷镀、印刷、超声焊、热能焊、电镀和电磁屏蔽)124.5.1CriteriaforSprayPainting/Sputtering/Plating喷漆/喷镀/电镀的判定标准124.5.2CriteriaforPrinting印刷的判定标准134.5.3CriteriaforDustParticles灰尘杂质的判定标准134.5.4CriteriaforUltrasonicWelding超声焊的判定标准134.5.5CriteriaforHeatStaking热能焊的判定标准144.6InspectionDetailforGeneralAssemblies总体装配的检验说明154.6.1CriteriaforMismatch装配不良（断差）的判定标准154.6.2CriteriaforPartingGap装配间隙的判定标准15CorporateQualityStandardNumber:Title:Date:CosmeticAcceptabilityStandardforPlastic(HandHeldProducts)(手持产品)塑胶件外观检验标准Page2of17CorporateQualityAssuranceDepartment5.0Reference参考文件166.0Remarks备注167.0RevisionHistory版本记录178.0Approval批准172.0Purpose目的2.1ThisdocumentestablishesageneralguidelineoncosmeticacceptabilityforAllHandHeldProductsandmaterialrelatedtoplastic,specifiedtotheneedsofXXXXTechnology.Itrepresentsthevisualinterpretationofthesetrequirements,andprovidesconsistencyanduniformityontheacceptanceandrejectionqualitystandard.本标准由XXXX所制定，用于检验所有与塑胶有关的全部手持产品和材料的外观方面的指导性文件。本文详细阐述了检验条件、接受和判退的品质标准。3.0Scope范围3.1Thisdocumentappliestoallinspectionpurposeandsiteforallproductandmaterialrelatingtoplastic.本标准适用于所有与塑胶有关的产品和材料的外观检验。4.0Description描述4.1ToolsandEquipment工具和设备4.1.1Ruler直尺4.1.2Mastercriteriafilmpiece(Photocopyisdisallow)标准胶片（不得使用影印片）4.1.3Callipers卡尺4.1.4ScotchTape(3M600orequivalent)透明胶带（3M600规格或同等替代品）4.1.5IPASolution(2-Propanol–Isopropylalcohol=99.9%)IPA溶液（99.9%的酒精）4.1.6Pull/Pushgauge推拉力计4.2InstructionDetails检验方法说明4.2.1Lightingrequirement照明设备•WhiteFlorescentLamp.白色荧光灯4.2.2ViewingDirection视觉方向•Theinspectorwillholdthepartperpendiculartotheeye(seefig4.2.1A).检验员视线与所持部件垂直(见图4.2.1A)•Lowerstheparttoabout45°andtilttheobjectperpendiculartotheeye.(seefig4.2.1B)降低部件呈45°角,然后使视线与部件垂直。（见图4.2.1B）•Placethepartonthetable,viewitataboutanangleof30°(seefig4.2.2B)将部件放于桌面,视线与桌面大约呈30°角检验.(见图4.2.2B)•Alltheaboveviewingdistanceisbaseonanarmslengthorabout300mmawayfrominspectoreyes.上述各条要求检验员眼睛与部件在300mm的距离检验.•Durationofviewingisapproximately10second.检验某部位所在面的视觉持续时间大约10秒.Identifyanyrejectwithanarrowstickerpointingonthedefect.确定任何的判退用一带箭头的标签指示出缺陷位置.CorporateQualityStandardNumber:Title:Date:CosmeticAcceptabilityStandardforPlastic(HandHeldProducts)(手持产品)塑胶件外观检验标准Page3of17CorporateQualityAssuranceDepartment光源部件视角4.3SurfaceClassification(seefigure4.3)表面分类(见图4.3)ViewObject300mmLightSource30°45°300mmLightSourceFigure4.2.1AFigure4.2.1BCorporateQualityStandardNumber:Title:Date:CosmeticAcceptabilityStandardforPlastic(HandHeldProducts)(手持产品)塑胶件外观检验标准Page4of17CorporateQualityAssuranceDepartmentSurfaceASurfacesthatisconstantlyinviewtotheuser/inspector.Eg.FrontSurface.用户和检验员经常会看得见的表面。如:正面SurfaceBSurfacesthatisoccasionallyinviewtotheuser/inspector.Eg.Top,SideandBacksurfaces用户和检验员可能会看见的表面。如：顶部、侧面和后面SurfaceCSurfacesthatisseldominviewtotheuser/inspector.Eg.CoresideoftheBatterycover,whereuseronlyseewheninsertingorreplacingbattery.用户和检验员很少看见的表面。如：电池盖的内侧面，当用户只有在更换电池或插入电池盖时才能看到SurfaceDSurfacesthatuserwillhavenoaccesstoviewat.用户无权看到的表面。4.4InspectionDetailsforPlastic(RawParts)塑胶件的检验说明（未加工的塑胶件）SurfaceBSurfaceBSurfaceBSurfaceBSurfaceBSurfaceASurfaceCSurfaceCFigure4.3SurfaceDCorporateQualityStandardNumber:Title:Date:CosmeticAcceptabilityStandardforPlastic(HandHeldProducts)(手持产品)塑胶件外观检验标准Page5of17CorporateQualityAssuranceDepartment4.4.1GeneralAppearance总体外观•Partsshallbefreeofforeignparticles,stain,dirtandothercontaminants.部件应避免灰尘杂质、脏污及其他污染•Foreignparticlesareacceptableifitcanbeblownoffwithairorwipeoff.表面杂物如果能被吹掉或擦拭干净，则可接受。4.4.2CriteriaforBlister疱块的判定标准•Blistersarenotacceptableforallsurfaces.所有表面的疱块不可接受。4.4.3CriteriaforBubble(fortransparentplasticpart)气泡的判定标准（适用于透明塑胶件）•Bubblesarenotacceptableifitcanbeseenfrominspector’seyesafterassembly.部件上的气泡装配后如果能看见，则不可接受。•Bubblesareacceptableaslongasitisnotvisiblefromexternalviewwithoperatedlightsourceafter