QIP-V2.0介绍(-GM-)

PresentationoftheQIPV2.0QIPV2.0介绍ManufacturingPerformanceAssessment生产绩效评估May201321INTRODUCTION介绍Contents3EVALUATIONWORKSHEET&SCORINGMATRIX评价工作表&打分矩阵4EVALUATIONPROCESS评价过程2REQUIREMENTSOVERVIEW要求预览5EXAMPLESOFSCORING打分实例31INTRODUCTION介绍Assessmenttools–PresentSituation评估工具–现状4EnterprisePerformanceSOP标准化操作程序SerialPhase量产阶段IndusPhase工业化阶段ToolKickOff启动工装DesignPhase设计阶段SelectionPhase选择阶段F2,F3AuditsQIPQIPChecklist&ProcessauditQSBSourcingApprovalMatrix.(PSA/PCPA/…)PCPAProcessSpecificAuditsOneSingleCommonReferential一个唯一的审核标准5MainSpecifications主要说明(1/2)Thekeyprinciples关键原则Onesingleassessmentreferential3differentstools一个审核标准-3个不同的工具92Requirements76/92Requirements59/92Requirements50/92RequirementsCertification认证6MainSpecifications主要说明(2/2)Commoncharacteristics共同的特性Versatiletoolswhichcanbeusedoneverymanufacturingsite&everyprocess万能工具，可以用在所有的生产现场&生产过程Evaluationcoverstheentiremanufacturingscope(quality/logistics/Industrialefficiency)审核覆盖了整个生产领域（质量/物流/工业化效率）WhatisthedifferencebetweenISO/TSandQIPV2.0?ISO/TSisthehighlevelreviewperformedbyanindependent3rdparty.QIPV2.0isamuchcloserlookperformedbytheCustomer.GM&PSAcheckontheshopfloorhowsystemsarebeingusedwhereasISO/TSchecksthatthereareQualitySystemsinplace.ISO/TS和QIPV2.0的区别是什么？ISO/TS是由独立的第三方做的高水平的审核QIPV2.0是客户做的更加细致的审核GM&PSA在车间水平检查体系是如何运行的而ISO/TS则是检查现场是否有质量体系Part&Process零件&过程Project项目ManufacturingSystem生产体系ThenewtooltoreplacetheQIPV1.0Assessment代替QIPV1.0的新工具CertificationassociatedwithanimpactonSupplierScoring(BIDLIST)有相关的认证并影响供应商得分（BIDLIST）Scope:Acompletesupplierplant范围：一个完整的供应商工厂Purpose目的:Evaluatetheoverallrobustnessofprocessesonsite:ManufacturingSystemrequirementsarefullymetandworkeffectively审核工厂的过程总体可靠性：生产体系要求全部满足并且有效运行Drivethecontinousimprovement(identificationofweakpoints&axesofimprovement)促进持续改善（识别薄弱环节&改善重心）OperationalRequirements操作要求Maximumdurationoftheevaluationonsite:2days审核最长不超过：2天Self-assessmentcanbedonebysupplierhimself供应商做自评Updatedcontinouslytointegratetheimpactoftheeventsintherelationship持续更新，考虑突发的问题776/92Requirements76/76NbofRequirements要求数目0/7Certification认证0/9Project项目Part&Process零件/过程ManufacturingSystem生产体系859/92RequirementsThenewtooltoreplacetheDiagnosticaudit代替诊断审核的新工具Scope:Acompletesupplierplant范围：一个完整的供应商工厂Purpose目的:Evaluatethemanufacturingmaturityofanewsupplier:Basicsareinplace审核新供应商的生产成熟度：质量基础达到Atthebeginningofaproject,evaluatetheeffectivenessofoperationallaunchorganizationonsuppliersite项目开始阶段，在供应商现场评估其生产投放体系的有效性OperationalRequirements操作要求Maximumdurationoftheevaluationonsite:1,52days审核时间：1.5-2天Self-assessmentbysupplierbeforeevaluation:Optional审核之前由供应商做自评：可选48/76NbofRequirements7/74/9Project项目Part&Process零件&过程ManufacturingSystem生产体系949/92RequirementsScope:Acompleteprocessinasupplierplant范围：供应商工厂的完整过程Purpose目的:Attheendofaproject,Confirmthequalificationstatusoftheprocess:Parts&Processcontrolsareinplacetoensurefinalproductquality项目结束阶段，确认过程的合格状态：有零件&产品控制，确保成品质量Duringmassproductionphaseaftermajorissues,Diagnostictooltoidentifyweakpoints在现生产发生重大问题后，作为诊断工具识别薄弱环节OperationalRequirements操作要求Maximumdurationoftheevaluationonsite:1days现场审核最长不超过：1天Self-assessmentbysupplierbeforeevaluation:Optional审核之前供应商要自评：可选41/76NbofRequirements0/79/910OneSingleassessmentreferential唯一一个审核标准Samequestionnaire(samerequirements)usedforallthe3typesofaudit3种审核使用同样的问卷表（同样的要求）Continousassessmentofsupplier’smanufacturingsystemviaaudits通过审核对供应商的生产体系作持续评估AlltheauditresultsaffecttoBidlistperformance(supplierplantscoring)所有的审核结果影响Bislist的表现（供应商工厂得分）ManufacturingSystem生产体系Project项目Part&Process产品&过程41948776Bidlist(supplierplantscoring)Bidlist(供应商工厂得分)4Certification认证11BIDLISTVision(SupplierPlantScoring)Bidlist愿景（供应商工厂得分）Detailsofimpacts(implementedin2014)详细影响（2014年实施）Pointsdeduction扣分0ptsCertified(QSB+PassGreen:Score85%)WaiverandNotApplicable认证（QSB+通过-绿：得分85%）弃权或不适用-10ptsNotCertified(notevaluatedorQSB+failedRed:Score75%)Certificationexpired(after3years)未认证（未审核或QSB+不通过-红：得分75%)认证过期（3年之后）Temporary暂时0ptsNotCertified(QSB+ConditionnalPassYellow:Score75%-85%)90daysForecast:SupplierSelf-assessmentavailable&auditplanned6months未认证(QSB+有条件的通过黄:得分75%-85%)90天预测：有供应商自评&作了审核计划6个月12QIPV2.0LifeCycle生命周期continuousAssessmentwiththesameQuestionnnaire使用相同的问卷表做持续审核SOP标准化作业MassProductionPhase批量生产ToolKickOff启动工装DesignPhase设计阶段SelectionPhase选择阶段Diagnosisofthesupplierplant供应商工厂质量诊断IndusPhase工业化阶段Confirmationofthequalificationstatus确认合格状态Firstselfassessment第一次自评CertificationAudit认证审核AnnualUpdatebysupplier供应商年度跟新VerificationafterMajorissue重大问题后的检查BIDLIST(SupplierPlantScoring)Bidlist(供应商工厂得分)QIPV2.0ProductionSiteAssessment生产现场评估Structureofthequestionnaire问卷表结构15KeyElements关键要素92Requirements要求13Thereferentialis«self-understandable»标准是《自己可以理解的》•ForeachRequirement,alistofcriteriadescribespreciselycustomerexpectations•Thesecriteriaareusedforthescoring•对于每项要求，有一系列的标准描述客户的期望•这些标准用于打分KeyElements关键要素QSB+NSAPCPA1FastResponse快速反应6432ControlofNon-conformingProduct不合格品管理7553VerificationStation&ErrorproofVerification检查工位&防错检查6344StandardizedWork标准化工作7665Training培训6436LayeredProcessAudit分层审核4227RiskReduction风险消除6438Contamina