SMED-SMTflow-chart快速换线流程图

SMT快速换线流程生产PCMFTQASMT操作员计划员备料员检查员1领用SOP提前20分钟领用装料表及SOPLT:1min2备料1、计划员每周四出下周计划2、紧急插单频次≤1次/周3、生产计划至少提前4小时备料员提前1天备料；单次备料时间不超过2小时LT:2HLT:2H3生产领料提前45分钟领料、领钢网LT:45min4物料上飞达将下一机种物料装上飞达及飞达备料车，并按站位表排序LT:30min5转印刷程序把上一机种最后10PCSPCB印刷完毕，转下一机种印刷机程序LT:10min6剪料带生产上一机种最后3PCS时提前剪除料带LT:5min5停机上一机种最后1PCS贴片完毕后停机，换线开始LT:0.2min6清尾停机收集尾料并分类清尾LT:1.2min7下料取下上一机种飞达上余料放回备料车LT:1min8定位PCB贴片机转下一机种程序，选择程序，调整贴片机轨道定位PCBLT:1min9上料从备料车上按顺序把生产机种物料装上贴片机LT:1.5min10核对物料开始生产首件前核对物料开始生产首件前核对物料LT:1.5minLT:1.5min11生产首件调试生产首件LT:2min12核对首件核对首件核对首件LT:1.5minLT:1.5min13开始批量生产制作：确认：审核：序号岗位责任部门/责任人换线类型备注职责流程内部外部外部外部外部外部外部内部内部内部内部内部内部内部新增要求并落实新增要求并落实SMTSMEDflowchartProductionPCMFTQASMTOperatorPCMaterialhandleQA1PrepareSOPPreparemateriallistandSOP20minutesinadvanceLT:1min2PrepareMaterials1、PCprovideProductionschedule2、Emergencyinsertionfrequency≤1time/week3、ProductionSchedule4hoursinadvancePrepareMaterial1dayinadvancematerialpreparationshouldwithin2hoursLT:2HLT:2H3Productionreceivingmaterial45minutesinadvanceofthematerial,collarsteelmeshLT:45min4MaterialloadonfeedaLoadBproductmaterialontofeedaandvehicle,andsortbystationtableLT:30min5TransferprocessFinishprintingthelast10PCSPCBofproductAandtransfertotheprintingprogramofproductBLT:10min6CutstripCutstripinadvancewhenproducingthelast3PCSofproductALT:5min5StopWhenthelast1PCSpatchofproductAisfinished,themachinestopandchangeoverstart.LT:0.2min6CollectleftovermaterialStopandcollectleftovermaterialLT:1.2min7UnloadMaterialUnloadAproductleftoverMaterialtofeedavehicle.LT:1min8SelecttheprogramandadjustSelectstheprogramforBproduct,andadjuststheSMTtracktolocatethePCBLT:1min9FeedaloadonSMTmachineLoadedmaterialontoSMTmachinesequentiallyfromfeedavehicle.LT:1.5min10MaterialinspectionMaterialinspectionMaterialinspectionLT:1.5minLT:1.5min11ProducefirstproductProducefirstproductLT:2min12FirstproductinspectionFirstproductinspectionFirstproductinspectionLT:1.5minLT:1.5min13Startmassproduction制作Making：确认Confirm：审核Audit：序号RolesDpartment/ownerTypeRemarksresponsibilityProcessinternalexternalexternalexternalexternalexternalexternalinternalinternalinternalinternalinternalinternalinternal