汽车行业塑料件成本核算估算模型-Ford-GM-Chrysler-PSA-VW-Automotive

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PlasticPartCostBreakdownCustomer:PartName:OriginalPreviousProgram:PartNumber:CurrentCurrentRFC#:CN:MY:VolumeMeasureCostDualMaterialCalculationRawMaterial(pre-color,filledresins)MaterialMaterialFlowMaterial-$RawMaterial(pre-color,filledresins)MaterialMaterialFlowMaterial-$Placea'1'infrontofchosenresin,'0'forothersCost/lbDensityTonsDensityPlacea'1'infrontofchosenresin,'0'forothersCost/lbDensityTonsDensityERROR-Placea'1'infrontofoneresin$US(g/cm3)Persq.in.lb/cuinERROR-Placea'1'infrontofoneresin$US(g/cm3)Persq.in.lb/cuinmaterial$US(g/cm3)Persq.in.lb/cuinmaterial1.32$0.9132.250.03301.32$0.9132.250.03301.56$0.9132.250.03301.56$0.9132.250.03301.58$1.2182.250.04401.58$1.2182.250.04401.80$1.0522.750.03801.80$1.0522.750.03802.18$1.1902.250.04302.18$1.1902.250.04301.88$1.1902.250.04301.88$1.1902.250.04301.87$1.4392.750.05201.87$1.4392.750.05201.74$1.3802.750.04991.74$1.3802.750.04992.74$1.4252.250.05152.74$1.4252.250.05151.08$1.2462.250.04501.08$1.2462.250.04503.58$1.1212.250.04053.58$1.1212.250.04051.84$0.8992.250.03251.84$0.8992.250.0325-$0.000-0-$0.00000.0000MeasurementsPcWgt0.00Measurements0.00g.CalculatePcWgtusinginputsforA,C&D--Labor&BurdenusinginputinBAxCxD=gramsCalculatePcWgtusinginputsforA,C&D--Labor&BurdenusinginputinBAxCxD=PcWgt0.000lbs.A)WrapWidth(Developed-Avg-ShortestDim)0.00mm,inchesPcWgt0.000A)WrapWidth(Developed-Avg-ShortestDim)0.00mm,inchesB)AbsoluteWidth(Finished-Avg-ShortestDim)0.00mm,incheslbsB)AbsoluteWidth(Finished-Avg-ShortestDim)0.00mm,inchesC)Length(Developed-Avg-LongestDim)0.00mm,inchesC)Length(Developed-Avg-LongestDim)0.00mm,inches0.000D)Thickness(Avg)0.00mm,inchesD)Thickness(Avg)0.00mm,inches0TotalCubicInchesPressTime-seconds,-Parts/Hr(eachcav.)-NumberofCavitiesParts/Hr(total)Pcs/Hr-MoldCapacity80/hr-Lgsd/shld-2Cavmold100/hr-Undrs/tray-2Cavmold0Varianceto-$150/hr-Smsd/shld-2Cavmold80/hr-Seat/bkpnl-2CavmoldPressRates(includesoperatorandrobots)MoldCapacity300/hr-Smsd/shld-4Cavmold300/hr-smallparts-4Cavmold$USDforUSLaborRatesPressSize0MYLabor&BurdenRate0-$L&BRateTonsAdditionalParts--AsRequiredDescriptionCost/UnitUnitsToolingCostCoefficientPart#10.3Part#20.4Part#30.5Part#40.6Part#5Part#6Part#7Part#8Part#9Part#10AreaofPartCoefficient-$ComponentPartTooling-$InchesSq0AdditionalAssemblyLaborCMSq0.00HourlyRate(Direct+Indirect+Fringe)in$USD1.25$0%ReductionPercentage-$PerTonCost-$BaseToolCost/CavityNumberofAdditionalLaborersGraining51.61$AmtperCavPcs/Hr1-$ComponentToolingTotalPlating32.26$AmtperCav-$Mf'gSubtotalSlidesSmallAmtperCavSlidesMediumAmtperCavMarkup(%tobeappliedtosubtotal)SlidesLargeAmtperCavScrap0.7%-$SG&A(includesinboundfreight)5.0%-$LiftersSmallAmtperCavProfit8.0%-$LiftersMediumAmtperCavLiftersLargeAmtperCavPackaging--$VentsSmallAmtperCavVentsMediumAmtperCavTotalPieceCost$US-$VentsLargeAmtperCavMoldsreq'dDesignBuildMoldcostGagecostDropsAmtperCav0000-$MoldTool'g$USAdditionalToolingCostPerCavityTotalToolingCostTotalCav'sGagesRequired0%TotalPieceCost$US-$US-$ToolingwithReductionTotalTooling$US-$US-$TotalTool'gACETYLPolyEth(HDPE)(InjorBlowmold)TPE(SideShldRubberWipes)PolyProHCPolyPro(BlowMolded)PolyPro(30%GlassFill)ABS(MediumImpact)TPE(SideShldRubberWipes)*IfDeepDraw-MultiplyTargetby1.30TPOPolycarbNylon6Nylon66NYLON(70G33GFPA-30%GlassFill)Other(specialcases-enterdata)PolycarbACETYL*Drawispartdepthalongz-axisofmold.MoldTonnage=[Productprojectionarea(cm2)]x[PressureCoefficient]PressureCoefficientbyMaterialApplicableMaterialNylon6Nylon66NYLON(70G33GFPA-30%GlassFill)GuidelinesToDetermineTonnagePolyEth(HDPE)(InjorBlowmold)-$-$-$PolyProHCPolyPro(BlowMolded)PolyPro(30%GlassFill)ABS(MediumImpact)-$TPOOther(specialcases-enterdata)-$-$-$-$-$QuoteDateDesignLevelReduction%MoldTonnage-$-$-$-$-$-$0.00Avgpcs/hrforstddesignedpartsForcomplexdesignreduceby25%ABS(exceptfor2C),TPR,PP+AdditivesABS-2C,PPO,PC,PMMAPP,PE,TSOPPA,PVC,POMb_CompBrkdwnMstr_CHINA_Plastic_Rel#15_MdlYr2007to2012.xls0011

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