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AIAGSpecialProcess:HeatTreatSystemAssessmentAutomotiveIndustryActionGroupFacilityName:工厂名称：PhoneNumber电话：Type(s)ofThermalProcessingatthisLocation:FaxNumber传真：热处理设备型号购买时间铁酸盐碳氮共渗（气体或盐）铝金属热处理感应热处理CurrentQualityCertification(s)Name姓名Title职位Phone电话Email邮箱Auditors审核人Name姓名Phone电话Email邮箱Assessmentscore评审分数不符合项数NumberofNotSatisfactoryFindings公司内部有热处理过程吗？有外包的热处理过程吗？先前评估日期：CaptiveHeatTreater(Y/N)CommercialHeatTreater(Y/N)评估日期：Company公司NumberofHeatTreatEmployeesatthisLocation:该公司热处理员工数量：脱溶硬化/时效处理Carbonitriding/碳氮共渗CarbonCorrection/修复渗碳NeutralHardening/中性淬火Austempering/MartemperingTempering/回火PrecipitationHardening/AgingSpecialProcess:HeatTreatProcessAssessment特殊过程：热处理过程评估DateofRe-evaluation(ifnecessary):重新评估日期（若需要）PersonnelContacted:联系人：DateofPreviousEvaluation:Address:地址:ProcessTable1/工艺表1ProcessTable2/工艺表2DateofEvaluation:Carburizing/渗碳Nitriding(Gas)渗氮（气体）Ferritic-Nitrocarburizing(GasorSalt)QuenchedanTempering/淬火及回火ProcessTable3/工艺表3ProcessTable4/工艺表4目前质量证明AluminumThermalTreatmentInductionHeatTreatingAIAGAutomotiveIndustryActionGroup1.1Isthereadedicatedandqualifiedheattreatpersononsite?现场是否有专职和有资格的热处理人员Toensurereadilyavailableexpertise,thereshallbeadedicatedandqualifiedheattreatpersononsite.Thisindividualshallbeafull-timeemployeeandthepositionshallbereflectedintheorganizationchart.Ajobdescriptionshallexistidentifyingthequalificationsforthepositionincludingmetallurgicalandheattreatknowledge.Thequalificationsshallincludeaminimumof5yearsexperienceinheattreatoperationsoracombinationofaminimumof5yearsofformalmetallurgicaleducationandheattreatexperience.·全职、在册员工；·具备冶金和热处理专业知识；·至少5年热处理操作经验或至少5年基础冶金教育及热处理经验。1.2DoestheheattreaterperformAPQP?是否对热处理进行先期质量策划_APQP？TheorganizationshallincorporateadocumentedAdvanceProductandQualityPlanning(APQP)procedure.Afeasibilitystudyshallbeperformedandinternallyapprovedforeachpart.Similarpartscanbegroupedintopartfamiliesforthiseffortasdefinedbytheorganization.AftertheproductionPartApprovalProcess(PPAP)isapprovedbythecustomer,noprocesschangesareallowedunlessapprovedbythecustomer.Theheattreatershallcontactthecustomerwhenclarificationofprocesschangesisrequired.Thisclarificationofsignificantprocesseschangeshallbedocumented.•有APQP程序，每个零件进行了可行性研究和内部批准；•相似零件能够组成零件族并得到定义；•PPAP后，无顾客未批准的过程更改；•重大过程更改的澄清应联系顾客并保持记录。NotSatisf.不满意N/A不适用Satisfactory满意Question问题QuestionNo.问题号Requirements/Guidance要求/指南ObjectiveEvidence证据SpecialProcess:HeatTreatSystemAssessmentSection1-ManagementResponsibility&QualityPlanning管理职责和质量计划NeedsImmediateAction需立即改善Assessment评估SpecialProcess:HeatTreatProcessAssessment特殊过程：热处理过程评估0791-3877461Getrag(JiangXi)TransmissionCO.,LtdGJT_KangxinwuPurchasingDepartment第2页/共39页2/39PageAIAGAutomotiveIndustryActionGroupNotSatisf.不满意N/A不适用Satisfactory满意Question问题QuestionNo.问题号Requirements/Guidance要求/指南ObjectiveEvidence证据SpecialProcess:HeatTreatSystemAssessmentNeedsImmediateAction需立即改善Assessment评估SpecialProcess:HeatTreatProcessAssessment特殊过程：热处理过程评估1.3AreheattreatPFMEA'suptodateandreflectingcurrentprocessing?热处理的PFMEA是否是最新版本并反映了当前的工艺流程？TheorganizationshallincorporatetheuseofadocumentedProcessFailureModeandEffectsAnalysis(PFMEA)procedureandensurethePFMEAsareupdatedtoreflectcurrentpartqualitystatus.ThePFMEAshallbewrittenforeachpartorpartfamilyortheymaybeprocess-specificandwrittenforeachprocess.Inanycase,theyshalladdressallprocessstepsfrompartreceipttopartshipmentandallkeyheattreatprocessparametersasdefinedbytheorganization.Across-functionalteam,includingaproductionoperator,shallbeusedinthedevelopmentofthePFMEA,anditemswiththehighestRiskPriorityNumbers(RPNs)shallbeaddressedannually.Allsignificantorcriticalcharacteristics,asdefinedbytheorganizationanditscustomers,shallbeidentified,defined,andaddressedinthePFMEA.•具有文件化的PFMEA管理程序并确保PFMEA得到更新以反映当前零件的质量状态；•PFMEA适用与每个零件或零件族，体现了从接收到发运的所有过程步骤和所有关键的过程参数；•有组织或顾客确定的重大或关键特性应得到识别、定义和体现在FMEA‘s中；•每年应考虑解决高的风险系数（RPNS）项目。TheorganizationshallincorporatetheuseofadocumentedControlPlanprocedureandensuretheControlPlansareupdatedtoreflectcurrentcontrols.TheControlPlansshallbewrittenforeachpartorpartfamilyortheymaybeprocess-specificandwrittenforeachprocess.Inanycase,theyshalladdressallprocessstepsfrompartreceipttopartshipmentandidentifyallequipmentusedandallkeyheattreatprocessparametersasdefinedbytheorganization.Across-functionalteam,includingaproductionoperator,shallbeusedinthedevelopmentofControlPlans,whichshallbeconsistentwithallassociateddocumentationsuchasworkinstructions,shoptravelers,andPFMEAs.Allsignificantorcriticalcharacteristics,asdefinedbytheorganizationanditscustomers,shallbeidentified,defined,andaddressedintheControlPlans.SamplesizesandfrequenciesforevaluationofprocessandproductcharacteristicsshallalsobeaddressedconsistentwiththeminimumrequirementslistedintheProcessTables,Sections3.0and4.0.组织应该规划正确的控制计划文件反映正确控制方法，每个零件都应该有控制计划包含所有的生产工序，从零件的纳入到成品出货，还有设备的使用和关键热处理参数都应当被定义，应该具备横向的团队包含作业者，能够与工作指导书，流程图和PFMEA具备良好的一致性，重要的特性和过程特殊特性应该被定义和控制，检验的频率等等应包含在控制计划中Sections3.0and4.0.Areheattreatprocesscontrolplansuptodateandreflectingcurrentprocessing?热处理的控制计划是否最新版本并反映了当前的工艺过程？1.40791