杜尔喷涂机器人说明书

EcopaintRobotPaintingStationNewestGenerationofEcoRPPaintingRobotsTechnologies·Systems·SolutionsExteriorpaintingInteriorpaintingstation-doorsInteriorpaintingstation-hoodsPaintingofadd-onsTheBasisforShiningResultsEcopaintRobotpaintingstationsareoptimizedforauto-maticsurfacecoatingofautomobilebodiesincludingsmallpartsanddetailpainting.TherobotscoattheentirerangeofinteriorandexteriorareasandaresuitableforESTA,AIRandPowderapplica-tions.Theyareusablewithallpaintmaterials,includingsolventpaints,water-bornepaintsandpowderpaints.ThenewestgenerationofpaintandapplicationrobotsimprovesflexibilityandprofitabilityintheEcopaintRobotpaintingstation,andguaranteesthehighestlevelofqualityintheentirepaintingprocess.•ReductionofBoothSizeRobotsonelevatedtravellingaxesincreaseaccessi-bilitytoallexteriorareastobecoatedduringpaintingandpermitsmallerbooths(e.g.4-4.5mfortypicalcars)withaccordinglyloweroperatingcosts.Wherenecessaryforinteriorpaintingand/ordegradescenariosadualrailconfigurationispossible.Withthisdesigntherobotsandopenersareabletopassasnecessarytoachieverailpositionsrequiredforthepaintingprocess.Asaresulttheboothlengthisreducedbyupto2meters,investmentandoperatingcostsaredecreasedallwhilemaximizingproductivecycletime.•LessPaintandSolventLossEcopaintRobotpaintingstationscomeoutontopwiththeirshortcolorchangetimesandminimumpaintandsolventlosses.Thisisduetotwospecialfeatures:First,theapplicationequipmentwithuptotwodosingpumpsoradosingcanisterisplacedonthehorizontalroboticarm;Second,theprocessandcontroltechnologyisintegratedintotherobot.Theresultisareductioninmaterialandcycletimelossesduetocolorchange.•DesignedforFastInstallationeFastinstallationofroboticpaintsystemsintoexistingboothsispossibleviamodulardesignsthatfacilitatepullaheadwork.Finalinstallationtaskscanbeaccomplishedoverlongweekendsorbriefmodelchangeconversions.•DesignedforEasyMaintenancePaintingrobotsandhoodopenersshareacommonkinematicdesignandidenticalcontrols.Thisconceptprovidesreducedrequirementsforsparepartsandmaintenancetraining.EcopaintRobotPaintingStationEcoScreen3D-OnSiteOfflineSimulationEcopaintRobotpaintingstationsprovidecustomerspecificsolutionsderivedfromflexiblemodulardesigns:•Modularrobotprocessarmsallowforflexibleintegra-tionofproven,efficientDürrpaintdosingandcolorchangesystems.Awidevarietyofdesignsareavail-ableincludingtraditionaldosingpumps,EcoChargeD,EcoPurgeICCandEcoPurgeMCC.•Robotscanbeinstalledineitherpedestalorrailmounted(travellingaxis)designs.•Applicationrobotsforopening,holdingandclosingofdoorsandhoods.•Dürrcontrolconcepttodriveallrobotvariants,includingintegratedsafetyPLC,safetydevicesandHMI.Comprehensivesimulationcapabilitiesareusedtodesignthepaintingstationincludingconsiderationforandoptimizationofprocessspecificparameterssuchasconveyortype,sprayboothcharacteristicsandpaintingrequirements.Withtheaidof3D-modelsofcarbodies,theEcoScreen3D-OnSitecomputersoftwaredesignsthepaintpathandspraypatternsforthepaintingstation.3D-OnSiteprovidessupportforofflinepathprogrammingandop-eratorinitiatedimmediatedownloadofofflinemodifica-tionstoproductionrobots.Teachingtherobotisonlynecessarywhendealingwithdifficultpartsorfor“finetuning”.Controls,safetycontrolsandpowersuppliesfortherobotsarelocatedinmodularcontrolpanelsnexttothebooth(s).TheEcoScreenvisualizationandoperatorpanelislocatedonthestationcontrolpanel.ConveyorConfigurationsTheEcopaintRobotfeaturessupportforbothtrackingandStop-and-Goconveyors.Inthestop-and-goconfi-gurationthecarbodyisconveyedintotheboothandisheldstationarywhilepainting.Fortrackingoperationsthecarbodyisconveyedataconstantspeedthroughthesprayboothforpainting.Stop-and-gorobotstypicallymoveonrailortravellingaxes;trackingrobotscanbeeitherpedestalmounted(linetracking)orrailmounted(railtracking).Standardversionoftherobotwith2dosingpumpsontherobotarm.FlexibleandEfficientPaintingFrequentmodelchangesrequiretheuseofflexiblepaintautomationtomeetstylingdemandswhileprovidingworldclasspaintquality.Thetaskofthepaintingrobotistomovetheatomizeraroundthesurfacetobepaintedwhilemaintainingaconstantspeed,distanceandorientationfromthesurface.Thistechniqueensuresahomogenouspaintfilm.NewGeneration:EcoRPPaintingRobotsPaintingrobotEcoRPE132EcoRPE133DooropenerEcoRPL130PaintingrobotCleanWallSolutionEcoRPL132EcoRPL133PaintingrobotStandardVersionEcoRPL032EcoRPL033HoodopenerEcoRPE133PaintingRobotEcoRPE132,EcoRPL132,EcoRPE032,EcoRPL032EcoRPE133,EcoRPL133,EcoRPE033,EcoRPL033ApplicationArea(x°)Max.Speed(°/s)ApplicationArea(x°)Max.Speed(°/s)Axis1RobotrotationEcoRPE…±95EcoRPL…±115115EcoRPE…±95EcoRPL…±115115Axis2VerticalarmswivellingEcoRPE…-60/+110EcoRPL…+65/-105115EcoRPE…-60/+110EcoRPL…+65/-105115Axis3Horizontalarmswivelling+80/-75115+80/-75115Axis4Handaxisrotation(totalx°)±360400(totalx°)±540540Axis5Handaxis400540Axis6Atomizerrotation––700Axis7TravellingaxisdependingontravellingaxislenghtseetravellingaxistabeldependingontravellingaxislenghtseetravellingaxistabeLoadbearingcapacityathandaxisPlastic-handaxis:7.5kgDouble-jointedhandaxis:15kgWeight(kg)Robotapprox.570Bas