GroupstandardVW80302Issue2013-03Class.No.:8ME2Descriptors:high-voltagecontacts,high-voltage,contacts,TestSpecification,LV215-2MotorVehicleHigh-VoltageContactsTestSpecificationPrefaceThisstandardisbasedonLV215-2,whichwasdrawnupbyrepresentativesofautomobilemanu‐facturersAudiAG,BMWAG,DaimlerAG,PorscheAG,andVolkswagenAGinworkinggroup(WG)4.3.3.DeviationsfromtheLV215-2arelistedonthecoversheetofthisstandard.Ifmodificationstoindi‐vidualtestsectionsbecomenecessaryinindividualcases,thesemustbeagreeduponseparatelybetweenthedepartmentinchargeandtherelevantmanufacturer.Testreportswillbeacceptedaslongasthetestswereperformedbyanindependenttestinginsti‐tutethatisaccreditedasperDINENISO/IEC17025.Acceptanceofthetestreportswillnotauto‐maticallyresultinarelease.NOTE1:TheLVnumberslistedinthisdocumentcorrespondtothestandardslistedintable1.Table1Workinggroup(AK)documentnumberLV214LV215-1LV216-1LV216-2VolkswagenstandardnumberVW75174VW80304VW75210-1VW75210-2PreviousissuesVW80302:2009-09,2013-02ChangesThefollowingchangeshavebeenmadetoVW80302:2013-02:–Page13replacedAlwaysusethelatestversionofthisstandard.Thiselectronicallygeneratedstandardisauthenticandvalidwithoutsignature.TheEnglishtranslationisbelievedtobeaccurate.Incaseofdiscrepancies,theGermanversionisaloneauthoritativeandcontrolling.Numericalnotationacc.toISO/IECDirectives,Part2.Page1of13TechnicalresponsibilityTheStandardsdepartmentI/EE-23RobertPietzschTel.:+498418941826EEKK/2RandolfKallwitzTel.:+495361940418EEE2TimoWetzelTel.:+4971191183538EKDV/4DirkBeinkerEKDVTel.:+495361932438ManfredTerlindenAllrightsreserved.NopartofthisdocumentmaybeprovidedtothirdpartiesorreproducedwithoutthepriorconsentofoneoftheVolkswagenGroup’sStandardsdepartments.©VolkswagenAktiengesellschaftVWNORM-2012-05oPage2LV215-2:2013-02ContentsPageTestnumberstructure.....................................................................................................................3Loads..........................................................................................................................................3Propertiestests...............................................................................................................................3Generalrules..................................................................................................................................3Determiningthevolumeresistance(E0.2,E14.0,andE16.0).......................................................3Crimpdefinition.............................................................................................................................3PG0Inspectionofas-receivedcondition....................................................................................4PG1Dimensions........................................................................................................................5PG2Materialandsurfaceanalysis,contacts.............................................................................5PG3Materialandsurfaceanalysis,housingandsingle-wireseal..............................................5PG4Contactoverlap.................................................................................................................6PG5Mechanicalandthermalrelaxationbehavior......................................................................6PG6Interactionbetweencontactandhousing...........................................................................6PG7Handlingandfunctionalreliabilityofthehousing...............................................................6PG8Insertionandretentionforcesofthecontactpartsinthehousing......................................7PG9Pininsertioninclination/misusesafe(scoop-proofing).......................................................7PG10Contacts:Conductorpull-outstrength................................................................................7PG11Contacts:Insertionandwithdrawalforces;insertionfrequency..........................................7PG12Currentheating,derating...................................................................................................8PG13Housinginfluenceonthederating.....................................................................................8PG14Thermaltimeconstant(currentvs.temperatureatn-timesthenominalcurrent)................8PG15Electricalstresstest...........................................................................................................8PG16Frictioncorrosion...............................................................................................................8PG17Dynamicload.....................................................................................................................8PG18ACoastalclimateload..........................................................................................................9PG18CDe-icingsaltload...............................................................................................................9PG19Environmentalsimulation....................