0---前期样件及样件供应商程序-GP11

PRE-PROTOTYPE&PROTOTYPEREQUIREMENTSGP-111Thisprocedureappliestoallsuppliersprovidingnewpre-prototype&prototypematerial.Allmaterialshallbeinaccordancewithrequirementssetforthinthisprocedure.Theterm“supplier”shallbeusedtoindicatetheprimecontractorforFAW-GMprocuringdivision.Theintentofthepre-prototype&prototypeactivityistoassembleandtestproductionintentparts,assemblysystemsandvehiclesfordesignandassemblyprocessvalidation.Partapprovalatpre-prototype&prototypeinsurespartproblemsareidentifiedandcorrectedtominimizetheimpactofpartvariationupondesignevaluation,manufacturingandassembly.Thisprocedurespecifiessupplierrequirementsforpre-prototype&prototypeparts,includingtheshipmentofmaterialdirectlytothereceivinglocationandrequireddocumentationofrecordsbythesupplier.Italsospecifiesuniformminimumrequirementsforsupplierspreparingpartsanddocumentationforevaluationbytheprocuringdivisionpriortoshipmentofmaterialtothereceivinglocation.ThisprocedureincludestherequirementsforGP-11A/D/VwhichisasubsetofGP-11requirements.GP-11A/D/VstandsforGP-11Analysis/Development/Validation.GP-11A/D/VisonlyrequiredwhenstatedintheStatementofRequirements(SOR).Thisprocedurecontainsthefollowing:1.0PRE-PROTOTYPE&PROTOTYPEPARTANDDOCUMENTATIONREQUIREMENTS2.0SUBMISSIONREQUIREMENTS3.0SHIPPINGMETHODS4.0RECORDRETENTIONREQUIREMENTS5.0APPENDIXGP11A/D/VGP11A/D/VGP11GP11A/D/VGP11SORGP-11A/D/V1.02.03.04.05.0PRE-PROTOTYPE&PROTOTYPEREQUIREMENTSGP-1121.0PRE-PROTOTYPE&PROTOTYPEPART&DOCUMENTATIONREQUIREMENTS-PartsaretobemadetoFAW-GMauthorizeddrawings,templates,modelsand/orotherengineeringdesignrecords,usingspecifiedmaterial(s).Fordeviationfromengineeringrequirementscontactyourprocuringdivisionforformalauthorization.ALLSUPPLIERSOFPRE-PROTOTYPE&PROTOTYPEPARTSAREREQUIREDTOHAVECOMPLETED,DOCUMENTEDANDAVAILABLEFORREVIEWTHEITEMSLISTEDBELOW.1.FAW-GMSUPPLIERPARTQUALITYWARRANT(APPENDIX1)2.DESIGNRECORDS3.INSPECTIONRESULTSANDINSPECTION&/ORTESTDEVICES4.MATERIALCERTIFICATION5.PARTWEIGHT(MASS)6.SERIALIZATIONINFORMATION7.PRODUCTIONMATERIAL&PROCESSES8.ANALYSIS/DEVELOPMENT/VALIDATIONDOCUMENTATION(WHENREQUESTED)1.1FAW-GMSUPPLIERPARTQUALITYWARRANT-AFAW-GMSupplierPartQualityWarrantforpre-prototype&prototypeshallbecompletedinfullandsignedbyanauthorizedofficialofthesupplierwhoisresponsibleforthepreparationandshipmentofparts.ThereshallbeaseparatewarrantformforeachpartnumberandeachpartshipmenttoFAW-GM.Whenagreedtobytheprocuringdivision,agroupofpartnumbersdifferentincolorsonly,orarightandlefthandofthesamepart,maybecoveredononewarrantform.Ifpartsdonotmeetspecifications,butaredeemedusableforthepre-prototype&prototypebyaFAW-GMEngineer,thecorrectiveactionplanmustbecompletedinfullandsignedbytheFAW-GMEngineerpriortosubmission.1.2DESIGNRECORD--Designrecordscanincludebutarenotlimitedtosketches,markedprints,Mathdata,blueprints,andotherauxiliarydrawings(i.e.GDT-Drawing).Thepartnumber,designrecordnumber,designrecorddate,changerevisionnumberandtheprocuringdivisionresponsibleengineerssignature,shallappearontheabove,exceptintheelectronicreleaseprocess.1.3INSPECTIONRESULTSANDINSPECTION&/ORTESTDEVICE-Suppliersareresponsibleforperforming,orhavingperformed,theinspectionsand/ortestsrequiredtosubstantiateconformancetodesignrecord,coordinatemeasuringmachineprintoutorfacsimile.Theseactualmeasurementsmustbecrossreferencedtothedesignrecordsuppliedbythecustomerorthedesignrecordutilizedtoinspectthematerial.Onpartswhichdifferincoloronly,thecompleteinspectionmaybecompletedononecolor.Referencemustbemadetothepartnumberuponwhichthecompleteinspectionwasperformedforallothercolorpartswiththesamelessfinishnumber.1.0/1.1)2.3.4.5.)6.7.8.)1.11.2GDT1.3(CMM)PRE-PROTOTYPE&PROTOTYPEREQUIREMENTSGP-1131.3A.COMPLETECHARACTERISTICINSPECTION,1.3B.KEYPRODUCTCHARACTERISTICINSPECTION,1.3C.ENGINEERINGCHANGEINSPECTION,1.3D.ASSEMBLIESANDDETAILPARTS,1.3E.INSPECTIONAND/ORTESTINGDEVICES(WHENREQUESTED).1.3ACOMPLETECHARACTERISTICINSPECTION-Acompleteinspectionshallbeconductedonthefirstthree(3)partsunlessotherwisespecifiedbytheprocuringdivision.1.3BKEYPRODUCTCHARACTERISTICINSPECTION-Onallpartsproducedinexcessofthequantityspecifiedin1.3A,measurementsofkeyproductcharacteristicinspectionpointswhenspecifiedonthedesignrecord,shallbecheckedforconformancetorequirements,unlessotherwisespecifiedbyprocuringdivision.1.3CENGINEERINGCHANGEINSPECTION-Submissionrequirementsbecauseofanengineeringchangeoracorrectiontotheoriginalpart,requireonlythechangedportionandanyotherareaaffectedbythechange,beinspected.TheresultsshallbeavailableforreviewbytheFAW-GMprocuringdivisionandsubmittedwhenrequested.1.3DASSEMBLIESANDDETAILPARTS-Wheninspectingand/ortestinganassembly,alldimensionsandspecificationsshownontheassemblydesignrecordshallbechecked.Thesupplierisresponsiblefortheacceptabilityofeachdetailcomponentandshallfurnishevidenceofconformancetorequirementswhenrequestedtodosobytheprocuringdivision.1.3EINSPECTIONAND/ORTESTINGDEVICES-Whenaninspectionand/ortestingdevicesuchasagage,fixture,check-aidortemplateisusedtoinspectand/ortestapart,thesupplierisresponsibleforinspectingandveri